06.1-WM-MiBM-S1-TM_13_Eng - wydział

Transkrypt

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Course code:
06.1-WM-MiBM-S1-TM-01_12
06.1-WM-MiBM-N1-TM-01_12
Type of course: Compulsory
La n gu a ge of i ns tr uc t io n: Polish
Dir ec tor of s t ud i es : Dr inŜ. Tadeusz Szmigielski
Semester
Number of
teaching hours
per week
Form of
instruction
Number of
teaching hours
per semester
Nam e of lec t ur er :
Dr inŜ. Tadeusz Szmigielski, dr inŜ. Mariusz
Michalski, mgr inŜ. Paweł Schlafka
F o r m o f r e c e i vi n g a c r e d i t
for a course
Number
of ECTS
credits
allocated
Full-time studies
Lecture
30
2
30
2
Exam
Class
Laboratory
VI
Grade
Seminar
Workshop
Project
5
Part-time studies
Lecture
18
2
18
2
Exam
Class
Laboratory
VI
Grade
Seminar
Workshop
Project
СOURSE AIMS:
The aim of the course is to acquire knowledge and skills in a broad sense to prepare for casting
processes: conventional alloys, allowing the development of technical documentation to perform:
patterns, core boxes, forms, etc., practical skills of making the mold, familiar with the process: melting
and working outside furnace melt solidification and cooling of casting, stamping, cleaning and finishing
of castings, construction technology learn the principles received cast in sand molds and metal.
PREREQUISITES:
Manufacturing engineering.
Faculty of Mechanical Engineering
Subject area of studies: Mechanics and Mechanical Engineering
COURSE CONTENTS:
Lecture content: The organizational structure of the foundry. Requirements for the production of cast
parts. Rules for the drafting process of the production of castings. Implementation foundry processes
in sand casting, depending on the alloy. Implementation processes of casting in metal molds.
Processes furnace smelting and processing molten metal. Pouring processes. Heat transfer in the
metal-mold system. Solidification and cooling of castings. Shrinkage phenomenon in castings. Rules
fueling of castings. Stamping processes, treatment and finishing of castings. Quality control of
castings. Casting defects. The certification criteria castings. The impact of foundry processes on the
environment. The concept of the construction of the casting choice of technology - part of the cast or
welded, cast or stamped part, cast and sintered part of the powders, cast or plastic. Rules of shaping
cast machine parts. The design of castings made of sand, metal, pressure, rotating in the forms. The
design of castings produced by lost wax method models.
Laboratory content: Sand mold design based on the model casting. Selection of the appropriate type
of sand due to the required quality of the casting surface and the thickness of its walls. Current control
and core sand. The choice of the right kind of material to cast because of his traits. Hand molds with
wet sand. Melting and technological characterization of alloys for example AL-Si alloys; ATD method of
qualitative assessment, stress testing and casting shrinkage. Getting cast in sand molds and casting
quality assessment in terms of its potential drawbacks. Die-casting and special forms. Comparison of
different methods of castings made. Organization of production of castings in sand (a trip to the
foundry).
TEACHING METHODS:
Lectures with audiovisual aids.
Individual and team execution of laboratory exercises.
LEARNING OUTCOMES:
In the field of
technical
sciences
K_W14
K_W16
K_U08
K_U18
K_K03
Knowledge, skills, competence
The student has a basic knowledge on developments in casting technology and
methods of processing liquid alloys.
He knows the foundry materials, test methods and quality assessment of liquid
alloys and castings.
Is able to plan and carry out the process of preparation of the casting technology in
the sand mould, can do research cast materials and foundry, using the
experimental methods and interpret the results.
Can according to the design specifications set technological process gray cast iron
EN-GJL-200.
He can act and cooperate in a group.
LEARNING OUTCOMES VERIFICATION AND ASSESSMENT CRITERIA:
The verification methods for learning outcomes are presented in the table below.
The
reference to
the learning
outcomes of
the field of
study
K_W14
K_W16
The method of the learning outcomes assessment
Written exam
The pass of the lecture is to get a positive assessment of the 5 written responses to
questions regarding the subject of theoretical issues.
Grade based on laboratory classes
Assessment of the laboratory is determined on the basis of preparing the student to
practice and their implementation, and reports / reports resulting from the execution of
all exercises to be implemented.
K_U08
K_U18
K_K03
Prerequisite for passing is pass, of all its forms.
Final evaluation of the course is to include the arithmetic mean of the ratings for the various forms
of activities.
STUDENT WORKLOAD:
The student workload of 125 (125) hours, including work in the auditorium 73 (48) hours, part in the
consultation and the egxam 15 (14) hours, individual work 50 (75) hours, including preparing for
classes and reports 35 (45) hours, sources familiar with the literature 5 (10) hours, preparing for an
exam 10 (20) hours.
Total hours of practical classes: 78 (75) which corresponds to 3 ECTS
Total hours of lessons with a teacher: 75 (50) which corresponds to 3 ECTS
RECOMMENDED READING:
1.
2.
3.
4.
5.
6.
7.
8.
Braszczyński J.: Teoria procesów odlewniczych, PWN, Warszawa 1989.
Longa W.: Krzepnięcie odlewów, Wyd. Śląsk, Katowice 1985.
Skarbiński M.: Uruchomienie produkcji w odlewni, WNT, Warszawa 1972.
Gregoraszczuk M.: Maszynoznawstwo odlewnicze, Wyd. AGH, Kraków 1994.
Górny Z.: Odlewnicze stopy metali nieŜelaznych. Przygotowanie ciekłego metalu,
struktura i właściwości odlewów, WNT, Warszawa 1992.
Skarbiński M.: Zasady konstruowania odlewanych części maszyn, WNT,
Warszawa 1968.
Falęcki Z.: Analiza wad odlewów, Wyd. AGH, Kraków 1991.
Chudzikiewicz R.: Mechanizacja odlewni, WNT, Warszawa 1974.
OPTIONAL READING:
9. Perzyk M. i inni: Odlewnictwo, Wyd. WNT, Warszawa 2003.
10. Perzyk M. i inni: Materiały do projektowania procesów odlewniczych, PWN,
Warszawa 1990.
11. Podrzucki Cz.: śeliwo, struktura, właściwości, zastosowanie, Wyd. ZG STOP,
Kraków 1991.
12. Podrzucki Cz., Kalata Cz.: Metalurgia i odlewnictwo Ŝeliwa, Wyd. Śląsk,
Katowice 1976.
13. Lewandowski J.L.: Tworzywa na formy odlewnicze, Wyd. „Akapit”, Kraków 1997.
14. Waszkiewicz S. I inni: Kokile i formy ciśnieniowe, WNT, Warszawa 1983.
15. Poradnik inŜyniera. Odlewnictwo, t. 1/2, WNT, Warszawa 1986.
REMARKS:
List of laboratories for part time students is selected from the list above.
M
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Co ur s e c o de :
06.1-WM-MiBM-S1-TM-02_12
06.1-WM-MiBM-N1-TM-02_12
T yp e of c o ur s e: compulsory
La n gu a ge of i ns tr uc t io n: Polish, Russian
Dir ec tor of s t ud i es : Prof. dr hab. inŜ. Eugene FELDSHTEIN
Semester
Number of
teaching hours
per week
Form of
instruction
Number of
teaching hours
per semester
Prof. dr hab. inŜ. E. FELDSHTEIN, dr inŜ.
Nam e of lec t ur er : A.LABER, dr inŜ. A. LEWANDOWSKI,
dr inŜ. R.MARUDA
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
30
2
30
2
Exam
Class
Laboratory
VI
Grade
Seminar
W or k s h o p
Project
Part-time studies
Lecture
18
2
18
2
5
Exam
Class
Laboratory
Grade
VI
Seminar
Workshop
Project
COURSE AIM:
The aim of the course is to familiarize students with the general factors of the cutting process (chip
formation parameters, the impact of processing conditions on the forces and cutting temperature, wear
and life of cutting tools), and the structures and operation teams of conventional and CNC machine
tools to be used in their further education and future careers.
ENTRY REQUIREMENTS:
Manufacturing Engineering, Metrology and Measuring Systems, Fundamentals of Machine Design,
Fundamentals of mechanical engineering technology (Fundamentals of machining process design)
COURSE CONTENTS:
Lecture content. Kinematic and geometric characteristics of the cutting process. Cutting and
machining layers for different types of machining. Types of chips. The process of chip shaping.
Influence of processing conditions on cutting forces and cutting power. Heat balance and the
temperature in the cutting zone. Influence of processing conditions on the wear and life of cutting tools.
Machinability of materials. Types and characteristics of machine tools. Features and main functions of
machine tools. Types of machine tool drives. Constructions of speed and feed boxes. Construction of
intermittent motion units. Bodies and auxiliary of machine tools. Construction and operation of CNC
machine tools. Control systems. Exchange of workpieces and cutting tools on machine tools.
Development of numerically controlled production machines.
Laboratory content.
1. Analysis of the influence of the machine tool loading on its noisiness.
2. Analysis of power changes of the machine operating under load and without load.
3. Measurement of the overall stiffness of the machine.
4. Measurement of static stiffness of a lathe.
5. Effect of the load on lathe spindle bending.
6. Setting of Fellows gear-shaping machine to processing cylindrical gear.
7. Setting of milling machines to processing cylindrical gear.
8. Setting of Gleason gear planer to processing bevel gear.
9. Effect of cutting parameters on chip shape and parameters of chip formation zone.
10. Influence of cutting parameters on cutting power when turning.
11. Influence of cutting parameters on cutting power when drilling.
12. Influence of cutting parameters on cutting power when milling.
13. Influence of the workpiece material on the chip shaping.
14. Correction laboratory and tests.
TEACHING METHODS:
Lectures with audiovisual aids. Working with the book. Group work in laboratory classes.
LEARNING OUTCOMES:
In the field of
technical
sciences
K_W10,
K_W16
K_U01
K_U07
K_U08
K_U15
K_K04
The student knows the impact of processing conditions on the basic factors of the
cutting process, characteristics and uses of various types of machine tools,
principles of their units working.
can obtain information from the literature and other sources in the area of the
subject being studied
can use information and communication technologies to prepare results of
laboratory exercises and interpret the laboratory results.
can carry out measurements of tested quantities, interpret the results of laboratory
exercises and draw conclusions.
can choose the machining conditions to ensure certain basic factors of the cutting
process, offer design solutions of machine tools to ensure the desired effects of
their actions.
can interact with a group
The verification methods for learning outcomes are presented in the table below:
The reference to the
learning outcomes of
the field of study
K_W10
K_W16
written exam
K_U01
K_U07
K_U08
K_U15
grade based on laboratory classes
K_K04
laboratory classes
A passing grade in the lecture part of the course is determined by four written responses to questions
about the basic aspects of the subject.
A passing grade in laboratory part comprises positive evaluation of reports based on each laboratory
class, attendance and initiative on the part of the student.
To get a credit the student has to receive both passing grades.
The final grade received by the student is the arithmetic mean of the above grades.
STUDENT WORKLOAD:
The student workload of 125 (125) hours, including work in the auditorium 63 (38) hours, consultations
and exam 5 (4) hours, individual work 60 (85) hours, preparing for classes and study reports 35 (35)
hours, revising for exam 8 (20) hours, study of subject literature 10 (20) hours.
Total hours of practical classes: 68 (55) which corresponds to 3 ECTS.
Total hours of lessons with a teacher: 65 (40) which corresponds to 3 ECTS.
1.
2.
3.
4.
5.
6.
7.
Grzesik W. Podstawy skrawania materiałów metalowych. Warszawa WNT 1998;
Grzesik W. Podstawy skrawania materiałów konstrukcyjnych. Warszawa, WNT, 2010;
Jemielniak K. Obróbka skrawaniem. Warszawa, Oficyna wydawnicza Politechniki
Warszawskiej, 2004;
Bartoszewicz J. Obróbka skrawaniem i erozyjna. Cz. 1. Podstawy teoretyczne obróbki
skrawaniem. Gdynia WyŜsza Szkoła Morska 1997;
Olszak W. Obróbka skrawaniem. Warszawa WNT 2008;
Paderewski K. Obrabiarki. Wyd. 2 popr. i uzup. Warszawa WSiP, 1997;
Honczarenko J. Obrabiarki sterowane numerycznie. Warszawa WNT, 2008.
OPTIONAL READING:
1.
2.
3.
5.
Kaczmarek J. Podstawy obróbki wiórowej, ściernej i erozyjnej. Warszawa WNT 1970;
Praca zbiorowa. Poradnik inŜyniera. Obróbka skrawaniem. Tom 1. Warszawa WNT 1991;
Feldshtein E., Kamiński W., Pijanowski M., Wieczorowski K. W. Podstawy teorii obróbki
skrawaniem: tworzenie wióra w obróbce metali skrawaniem. Poznań Komisja Budowy
Maszyn PAN Oddział w Poznaniu, 2000.Kwapisz L., Przybył R., Froncki W. Obrabiarki do
skrawania metali. Łódź, Politechnika Łódzka, 1999
Czasopisma naukowe i naukowo-techniczne: Mechanik; Obróbka metalu; Annals of CIRP i
in.
REMARKS:
Workloads in parentheses are the numbers for part time studies.
P
PLLA
AS
STTIIC
C FFO
OR
RM
MIIN
NG
G
Co ur s e c o de :
06.1-WM-MiBM-S1-TM-03_12
06.1-WM-MiBM-N1-TM-03_12
La n gu a ge of i ns tr uc t io n: English
Dir ec tor of s t ud i es : dr inŜ. Joanna Cyganiuk
Semester
Form of
instruction
Number of
teaching hours
per semester
Number of
teaching hours
per week
dr inŜ. Joanna Cyganiuk,
mgr inŜ. Paweł Schlafka
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
30
2
30
2
Exam
Class
Laboratory
VI
Grade
Seminar
W or k s h o p
Project
5
Part-time studies
Lecture
18
2
18
2
Exam
Class
Laboratory
VI
Grade
Seminar
W or k s h o p
Project
COURSE AIM:
The aim of the course is to familiarize students with mechanisms of plastic deformation, with types of
plastic forming, with features of materials, semi-finished products and products made with the use of
plastic forming methods, with machines and appliances used for shaping products as well as with
practical examples of using of plastic forming.
ENTRY REQUIREMENTS:
Materials Science, Production Engineering-Waste-free Machining Fundamentals of Machine Design
Wydział Mechaniczny
Kierunek: Mechanika i Budowa Maszyn
COURSE CONTENTS:
The content of the lecture:
Fundamentals of plastic flowing of isotropic bodies. Mechanism of plastic deformation. Phenomena
accompanying plastic deformations. Factors affected on the value of yield stress. Separation of
deforming material. Cold working. Hot working. Semi-hot working. Rolling: shaping metal sheets and
flat materials. Methods of sheet metal plastic forming: cutting, blending, shaping products with nondevelopable shape. Processes of drawing down solids: broaching, upsetting, hobbing, shaping in dies,
burnishing and die forging. Examples of correct and incorrect structure of elements shaped with plastic
forming methods. Mechanical properties of deformed materials. Calculations: forces, stresses,
deformations, etc., Machines and appliances used in plastic forming.
The content of the laboratory:
Mechanical presses construction. Mechanism of changing stroke of eccentric presses. Setting and
fastening of tools on presses and hammers. Deformation of metals and alloys – changing of
crystallographic structure and mechanical features of deformed materials. Cutting in machines on
presses – determining basic technological cutting parameters. Assessment of metal sheets usability for
pressing process. Bending processes - determining of springing angle. Rolling – rolling reduction.
Upsetting – determining of limiting deformation factor during upsetting, influence of heat treatment on
upsetting. Structure of forging hammers – determining of impact energy of drop forging hammer. Open
die forging – determining of temperature range of hot working. Direct extrusion of sleeves in cold
working.
TEACHING METHODS:
Lecturers are given with the use of multimedia technics. Work with specialist literature –
textbooks, professional journals.
Laboratories are given with the use of computer software – methods: problem tasks, solution
analysis. Individual and group job during the realization of laboratory exercises.
LEARNING OUTCOMES:
In the field
of technical
sciences
K_W09
K_W10
K_W13
K_U09
K_U15
K_U16
K_U17
K_K04
The student has knowledge of the proper design of finished product, shaped with
plastic forming methods.
The student has detailed knowledge in plastic forming including types, shaping
methods and appliances.
The student can use analytical methods for formulate and solve engineering tasks.
The student can make critical evaluate of the selection methods of plastic forming
and of shaped objects structure.
The student is able to identify and formulate specification of simple practical
engineering tasks in correctly design of elements shaped with plastic forming
methods and in selection of plastic forming technology.
The student can assess of usefulness of plastic forming methods, tools and
appliances for making products with determined shapes, and chose correct
methods, tools and appliances.
The student is able to appropriately prioritize tasks and targets.
Rules for the verification of learning outcomes are presented in the table below.
In the field of
technical sciences
K_W09
K_W10
K_W13
The Exam Grade.
The Exam Grade is based on written test. It is an arithmetic average from
grades of written answers.
K_U09
K_U15
K_U16
K_U17
K_K04
To get a credit the student has to pass all course forms.
STUDENT WORKLOAD:
The student workload of 125(125) hours, including work in the auditorium 73(51) hours, participate in
consultations and exam 15(17) hours, individual work 50(72) hours including preparation for classes
and study reports, 25(30) hours, exam preparation 51(17) hours.
Total hours of practical classes: 68(63) which corresponds to 2 ECTS
Total hours of lessons with a teacher:75(53), which corresponds to 3 ECTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
Erbel S., Kuczyński K., Marciniak Z., Obróbka plastyczna, PWN, Warszawa 1986,
Erbel S., Kuczyński K., Olejnik L., Technologia obróbki plastycznej Laboratorium, Oficyna
Wydawnicza P.W., Warszawa 2003,
Gorecki W., InŜynieria wytwarzania i przetwórstwa płaskich wyrobów metalowych, Wydawnictwo
Politechniki Śląskiej, Gliwice 2006,
Kajzer S., Kozik R., Wusatowski R., Wybrane zagadnienia z procesów obróbki plastycznej metali
- Projektowanie technologii, Wydawnictwo Politechniki Śląskiej, Gliwice 19977,
Marciniak H., Projektowanie procesów technologicznych - Obróbka plastyczna metali,
Wydawnictwo Politechniki Wrocławskiej, Wrocław 1983,
Sińczak J., procesy przeróbki plastycznej. Podstawy teoretyczne i wykonawstwo ćwiczeń, Wyd.
naukowo-techniczne, Kraków 20017,
Wasiunyk K.: Kucie Matrycowe. WNT Warszawa 1988,
Weroński W., Obróbka plastyczna – Technologia, Wydawnictwo Politechniki Lubelskiej, Lublin
1991,
Ziółkiewicz B., Nonckiewicz B., Ciupik L., Mstowski J.; Laboratorium z podstaw obróbki
plastycznej. Skrypt WSI-Zielona Góra 1978,
OPTIONAL READING:
1.
2.
5.
Ciupik L., Hejmej S., Mstowski J., Techniki Wytwarzania-Obróbka Plastyczna Laboratorium.
Materiały pomocnicze WSI-Zielona Góra 1987,
Frączyk A., Mazur. P., Technologia metali i tworzyw sztucznych, Wydawnictwo Uniwersytetu
Warmińsko-Mazurskiego, Olsztyn 2000,Mechanik – czasopismo,Nonckiewicz-Steliga B.,
Mstowski J., Steliga M.; Teoria obróbki plastycznej Laboratorium. Materiały pomocnicze WSIZielona Góra 1987,
Obróbka plastyczna metali – czasopismo,
REMARKS:
The student workloads written in brackets are the numbers for external studies.
M
ME
ETTA
ALL FFO
OR
RM
MIIN
NG
G
Co ur s e c o de :
06.1-WM-MiBM-S1-TM-03_12
06.1-WM-MiBM-N1-TM-03_12
Semester
Form of
instruction
Number of
teaching hours
per semester
Number of
teaching hours
per week
dr inŜ. Joanna Cyganiuk,
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
30
2
30
2
Exam
Class
Laboratory
VI
Grade
Seminar
W or k s h o p
Project
5
Part-time studies
Lecture
18
2
18
2
Exam
Class
Laboratory
VI
Grade
Seminar
W or k s h o p
Project
COURSE AIM:
The aim of the course is to familiarize students with mechanisms of plastic deformation, with types of
metal forming, with features of materials, semi-finished products and products made with the use of
metal forming methods, with machines and appliances used for shaping products as well as with
practical examples of using of metal forming.
ENTRY REQUIREMENTS:
Materials Science, Production Engineering-Waste-free Machining Fundamentals of Machine Design
COURSE CONTENTS:
Fundamentals of plastic flowing of isotropic bodies. Mechanism of plastic deformation. Phenomena
accompanying plastic deformations. Factors affected on the value of yield stress. Separation of
deforming material. Cold working. Hot working. Semi-hot working. Rolling: shaping metal sheets and
flat materials. Methods of sheet metal forming: cutting, blending, shaping products with nondevelopable shape. Processes of drawing down solids: broaching, upsetting, hobbing, shaping in dies,
burnishing and die forging. Examples of correct and incorrect structure of elements shaped with metal
forming methods. Mechanical properties of deformed materials. Calculations: forces, stresses,
deformations, etc., Machines and appliances used in metal forming.
Mechanical presses construction. Mechanism of changing stroke of eccentric presses. Setting and
fastening of tools on presses and hammers. Deformation of metals and alloys – changing of
crystallographic structure and mechanical features of deformed materials. Cutting in machines on
presses – determining basic technological cutting parameters. Assessment of metal sheets usability for
pressing process. Bending processes - determining of springing angle. Rolling – rolling reduction.
Upsetting – determining of limiting deformation factor during upsetting, influence of heat treatment on
upsetting. Structure of forging hammers – determining of impact energy of drop forging hammer. Open
die forging – determining of temperature range of hot working. Direct extrusion of sleeves in cold
working.
TEACHING METHODS:
Lecturers are given with the use of multimedia technics. Work with specialist literature –
textbooks, professional journals.
Laboratories are given with the use of computer software – methods: problem tasks, solution
analysis. Individual and group job during the realization of laboratory exercises.
LEARNING OUTCOMES:
In the field
of technical
sciences
K_W09
K_W10
K_W13
K_U09
K_U15
K_U16
K_U17
K_K04
The student has knowledge of the proper design of finished product, shaped with
pmetal forming methods.
The student has detailed knowledge in metal forming including types, shaping
methods and appliances.
The student can use analytical methods for formulate and solve engineering tasks.
The student can make critical evaluate of the selection methods of metal forming
and of shaped objects structure.
The student is able to identify and formulate specification of simple practical
engineering tasks in correctly design of elements shaped with metal forming
methods and in selection of metal forming technology.
The student can assess of usefulness of metal forming methods, tools and
appliances for making products with determined shapes, and chose correct
methods, tools and appliances.
The student is able to appropriately prioritize tasks and targets.
In the field of
technical sciences
K_W09
K_W10
K_W13
The Exam Grade.
The Exam Grade is based on written test. It is an arithmetic average from
grades of written answers.
K_U09
K_U15
K_U16
K_U17
K_K04
STUDENT WORKLOAD:
consultations and exam 15(17) hours, individual work 50(72) hours including preparation for classes
and study reports, 25(30) hours, exam preparation 51(17) hours.
Total hours of lessons with a teacher:75(53), which corresponds to 3 ECTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
Erbel S., Kuczyński K., Marciniak Z., Obróbka plastyczna, PWN, Warszawa 1986,
Erbel S., Kuczyński K., Olejnik L., Technologia obróbki plastycznej Laboratorium, Oficyna
Wydawnicza P.W., Warszawa 2003,
Gorecki W., InŜynieria wytwarzania i przetwórstwa płaskich wyrobów metalowych, Wydawnictwo
Politechniki Śląskiej, Gliwice 2006,
Kajzer S., Kozik R., Wusatowski R., Wybrane zagadnienia z procesów obróbki plastycznej metali
- Projektowanie technologii, Wydawnictwo Politechniki Śląskiej, Gliwice 19977,
Marciniak H., Projektowanie procesów technologicznych - Obróbka plastyczna metali,
Wydawnictwo Politechniki Wrocławskiej, Wrocław 1983,
Sińczak J., procesy przeróbki plastycznej. Podstawy teoretyczne i wykonawstwo ćwiczeń, Wyd.
naukowo-techniczne, Kraków 20017,
Wasiunyk K.: Kucie Matrycowe. WNT Warszawa 1988,
Weroński W., Obróbka plastyczna – Technologia, Wydawnictwo Politechniki Lubelskiej, Lublin
1991,
Ziółkiewicz B., Nonckiewicz B., Ciupik L., Mstowski J.; Laboratorium z podstaw obróbki
plastycznej. Skrypt WSI-Zielona Góra 1978,
OPTIONAL READING:
1.
2.
5.
Ciupik L., Hejmej S., Mstowski J., Techniki Wytwarzania-Obróbka Plastyczna Laboratorium.
Materiały pomocnicze WSI-Zielona Góra 1987,
Frączyk A., Mazur. P., Technologia metali i tworzyw sztucznych, Wydawnictwo Uniwersytetu
Warmińsko-Mazurskiego, Olsztyn 2000,Mechanik – czasopismo,Nonckiewicz-Steliga B.,
Mstowski J., Steliga M.; Teoria obróbki plastycznej Laboratorium. Materiały pomocnicze WSIZielona Góra 1987,
Obróbka plastyczna metali – czasopismo,
REMARKS:
W
WE
ELLD
DIIN
NG
G
06.1-WM-MiBM-S1-TM-04_12
06.1-WM-MiBM-N1-TM-04_12
Course code:
T yp e of c o ur s e: Optional
Dir ec tor of s t ud i es : Dr inŜ. Ryszard Gorockiewicz
Semester
Number of
teaching hours
per week
Form of
instruction
Number of
teaching hours
per semester
Dr inŜ. Ryszard Gorockiewicz, mgr inŜ
Paweł Schlafka
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
30
2
15
1
15
1
Exam
Class
Laboratory
VII
Grade
Seminar
Workshop
Project
Grade
4
Part-time studies
Lecture
18
2
Exam
9
1
Grade
Class
Laboratory
VII
Seminar
Workshop
Project
9
1
Grade
COURSE AIMS:
The aim of the course is to provide students with basic knowledge of welding processes,
selection of optimum bonding technology, methods, quality control of welded joints..
PREREQUISITIES:
Manufacturing engineering, materials science, Principles of TBM.
COURSE CONTENTS:
Lecture content. Morphology welded, soldered and welded. Call quality control methods,
as well as safety rules. Structure and properties of bonded joints. Weldability of metals. Arc
welding. Electric welding without the use of the arc. Gas welding and cutting. Electric
welding. Soldering and brazing. Welding related processes: spray metallizing. surface
hardening. review
and criteria for the selection of optimal bonding technology (welding, soldering, thermal
cutting). Mechanization and automation in welding. Welding stresses and strains. Design
Basics bonded connections. Welding of non-compliance
and evaluation of the quality of welded joints. The project comprised of the weld metal of
more than 1 m in lengh.
..
TOPICS LABORATORY:
1.
2.
3.
4.
5.
6.
Effect of pre-heating on the structure of welded carbon and alloy steel
Construction of macro and micro weld
Manual arc welding
Semi-automatic welding in gas-shielded
Monitoring and classification rules welds
Welding and brazing
TEACHING METHODS:
Llectures with audiovisual aids. working with professional literature. individual and team
execution of laboratory exercises. execution of the project.
EFEKTY KSZTAŁCENIA:
In the field of
technical
sciences
K_W10
K_W16
K_U16
K_K01
K_K02
K_K03
He has detailed knowledge of the morphology of welded, soldered and
welded, structure and properties of bonded joints and weldability of metals
and their alloys, welding stresses and strains.
Knows the basic methods and techniques of welding (arc welding, electric
welding without the use of an arc, gas welding), welding, soldering and
brazing. He knows the related welding processes: metal spraying, surface
hardening and the criteria for selection of optimal
bonding technology, as well as the basis of design of welded joints,
imperfections and evaluate the quality of welded joints.
Able to develop terms and conditions of the weld.
Understand the importance and need for learning throughout life
Understand the non-technical aspects of the mechanical engineer, the
validity and effects, including the impact on the environment
Able to interact and work in a group, taking in the different roles
learning outcomes
of the field of study
K_W10, K_W16
Exam
K_K01, K_K02,
K_K03
Assessment of student preparation for laboratory and a report
K_K03
Laboratory reckoning
K_U16
Completion of the project
Lecture - positive evaluation of the written exam. Final rating depends on the evaluation of
the test, the activity in the classroom.
The laboratory-provided credit is to get positive ratings from all the exercise. Final rating
depends on the ratings of the partial report and oral responses in class activities.
The project - provided credit is to get a positive assessment of the project.
STUDENT WORKLOAD:
The student workload of 100 (100) hours, including work in the auditorium 60 (36) hours, exam 2 (2),
stand-alone 38 (62) hours, including preparation for classes and study reports, 11 (20) hours, to draft 5
(10), prepare for the exam from the lecture 20 (20) hours, read the literature on the subject 2 (12).
Total hours of practical classes: 46 (48), which corresponds to 2 ECTS.
Total hours of lessons with a teacher: 62 (38), which corresponds to 2 ECTS.
BASIC READING:
1.
2.
3.
4.
5.
6.
Lecture materials
Advisory Engineer - Welding, Edited by Prof. J. Pilarczyk, Vol 1, WNT, Warsaw 2003
S. Butnicki: "Weldability of steel and fragility." WNT, Warsaw 1979
E. Cleaver, "Metallurgy and Metallography of welds." AGH, Kraków 1985
E. Cleaver, "Weldability of steel." Fotobit, Kraków 2002
A. KLIMPEL, A. Szymanski "Quality control in the welding industry." Publisher Silesian
Technical University, Gliwice, 1992.
7. Z. Pawłowski, "Destructive testing". Warsaw 1988
8. EN 26520 - Classification of imperfections in welded joints of metal with an explanation.
9. Guide to Technology laboratory of permanent joints
OPTIONAL READING:
1. K Przybyłowicz: „Metallurgy". WNT, Warsaw 1999
2. L.A. Dobrzanski : "The basics of metallurgy materials science." WNT, Warsaw 1996
3. L.A. Dobrzanski: Fundamentals of materials science and materials science”. WNT,
Warsaw 2002
4. J. Barcik, M. Kupka, A. Wala: „Metal Technology”, Ed. Univ. Silesia, Katowice 2000
REMARKS:
The list of student load in parentheses are the numbers for extramural studies.
SELECTED HEAT AND SURFACE TREATMENT TECHNOLOGIES
Coursecode:
06.1-WM-MiBM-S2-TM-05_12
06.1-WM-MiBM-N2-TM-05_12
1
Type of course :
2
Compulsory
4
dr inŜ. Ryszard Gorockiewicz
N am e of l ec t ur er
5:
Form of
instruction
Semester
D ir ec t or of s t u d ies :
Number of
teaching hours
per week
Polish
Number of
teaching hours
per semester
L an g u ag e of i ns tr u c ti o n: 3
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
30
2
15
1
Exam
Class
Laboratory
III
Grade
Seminar
W or k s h o p
Project
Grade
4
Part-time studies
Lecture
18
2
9
1
Exam
Class
Laboratory
III
Grade
Seminar
W or k s h o p
Project
Grade
СOURSE AIMS:
The aim of the course is to provide students with knowledge of the equipment and heat treatment
technology, thermo-chemical and surface and skills in the selection of appropriate
equipment for heat treatment.
PREREQUISITES:
Included items: Science Materials, Heat and Surface Processing
course contents:
Lecture content. Furnaces and heat treatment equipment. Technology heat treatment of
tools and machine parts in vacuum furnaces with cooled gas. Carburizing technology in
atmospheric and vacuum furnaces. Technology controlled nitriding and ZeroFlow. Vacuum
carbonitriding of steel. Preparation of complex PVD coatings.
Laboratory content.
1. The heat treatment in a vacuum furnace charge composed of tools made of high speed steel
(1.3343) - preparation charge, the choice of parameters, the assessment of the correctness of
performance - measurement of hardness and observations of the structure.Hardenability of steel
2. The heat treatment in a vacuum furnace charge composed of tools made of tool steel for cold work
(1.2379) - preparation charge, the choice of parameters, the assessment of the correctness of
performance - measurement of hardness and observations of the structure.Computer simulation of
cooling gas composed of semi-loads of tools.
3. Design parameters of carburization in a vacuum furnace charge consisting of a disc gear computer simulations.
4. Design parameters of atmospheric carburizing furnace charge in a complex with toothed rollers computer simulations.
5. Assessment of performance (surface hardness, thickness, microstructure) coatings on tools made
by PVD
TEACHING METHODS:
Lectures with audiovisual aids. working with professional literature. Individual and team
execution of laboratory exercises.
LEARNING OUTCOMES:
In the field of
technical
sciences
K-W03
K_W04
K_W05
K_W07
K_K02
K_U01
K_U19
K_K03
It has a general knowledge about the ordered furnaces and heat
treatment.
Theoretical underpinnings has detailed knowledge of technologies: heat
treatment of tools and machine parts in vacuum furnaces, carburizing
furnaces atmospheric and vacuum; controlled nitriding and ZeroFlow;
manufacturing of complex PVD coating methods.
He has knowledge of the development trends and the most important new
developments in the field of heat treatment equipment and technology
He has knowledge of the design process of heat treatment of machine
parts
Is aware of and understands the validity of the non-technical aspects and
consequences arising from the use of heat treatment technology of metal
alloys and its impact on the environment
Able to integrate the information from literature, databases and other
sources, to make their interpretations and draw conclusions and formulate
opinions.
Able to plan and carry out experiments, including measurements and
computer simulations to interpret the results and draw conclusions.
Able to interact and work in a group assuming different roles and prioritize
appropriately designed to achieve specified by you and other tasks
learning outcomes
K_W03
K_W04
K_W05
K_W07
Written exam.
The pass of the lecture is to get a positive assessment of the 5
written responses to questions regarding the subject of
theoretical issues
K_U01
K_U19
K_K02
K_K03
Counting the evaluation of the laboratory.
Assessment of the laboratory is determined on the basis of
preparing the student to practice and their implementation, and
reports / reports resulting from the execution of all exercises to be
implemented.
A passing grade in the lecture part of the course is determined by five written responses to questions
about the theoretical aspects of the subject.
A passing grade in laboratory part comprises positive evaluation of reports based on each laboratory
class, attendance and initiative on the part of the student.
The project - provided credit is to get a positive assessment of the project technological socket
designed for heat treatment of the steel indicated
STUDENT WORKLOAD:
The student workload of 100 (100) hours, including work in the auditorium 60 (36) hours, individual
work 38 (62) hours, preparing for classes and study reports 11 (20) hours, revising for tests 5 (10)
hours. prepare for the exam from the lecture 20 (20) hours, read the literature on the subject 2
(12) hours.
Total hours of practical classes: 46 (48) which corresponds to 2 ECTS
1.
2.
3.
Lecture materials,
S. Rudnik: Metallurgy, PWN, Warszawa 1994.
K. Przybyłowicz: Metallurgy, WNT, Warszawa 2001.
OPTIONAL READING:
1.
2.
3.
Engineer's Guide - Iron Alloy Heat Treatment, ed. NT, Warszawa 1977
A. Moszczynski - Gas carburizing steel, ed. WNT, Warszawa, 1983
T. Hryniewicz – Technologia Powierzchni i Powłok, wyd. Uczelniane Politechniki
Koszalińskiej, Koszalin2004
4.
Modern Trends in heat treatment, seminar materials Seco / Warwick, numbers I-XI and
the currentremarks:
REMARKS:
.
D
DE
ES
SIIG
GN
N O
OFF M
MA
AC
CH
HIIN
NIIN
NG
G P
PR
RO
OC
CE
ES
SS
SE
ES
S
Co ur s e c o de :
06.1-WM-MiBM-S1-TM-06.1_12
06.1-WM-MiBM-N1-TM-06.1_12
T yp e of c o ur s e: optional
Semester
Number of
teaching hours
per week
Form of
instruction
Number of
teaching hours
per semester
Prof. dr hab. inŜ. E. FELDSHTEIN, dr inŜ.
A.LEWANDOWSKI, dr inŜ. R. MARUDA
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
15
1
Grade
Class
Laboratory
VI
Seminar
W or k s h o p
Project
15
Grade
1
Part-time studies
Lecture
9
1
3
Grade
Class
Laboratory
VI
Seminar
Workshop
Project
9
1
Grade
COURSE AIM:
The aim of the course is to familiarize students with the details of design processes for machine parts
machining to be used in their further education and future careers.
ENTRY REQUIREMENTS:
Manufacturing Engineering, Metrology and Measuring Systems, Computer aided manufacturing,
Fundamentals of CNC machine tools programming, Fundamentals of mechanical engineering
technology, Fundamentals of machining process design
COURSE CONTENTS:
Lecture content. The basic concept of the technological process. Characteristics of the technological
processes. Selection of the process type. The order of the machining process design. Analysis of the
processibility of the construction. Rules for selecting bases. Methods of mounting objects on the
machines. Determination of the material stock to machining. The rules for selection of machine tools for
machining of typical machine parts. Rules for selecting devices and tools for the machining of type
surfaces. Machining methods for typical surfaces of workpiece (internal and external surfaces of
revolution, flat surfaces, etc.). The choice of cutting parameters. Matters of setting of output rates.
Project. Machining technology for the typical parts of machines (multi-shaft, body, pinion shaft, etc.).
TEACHING METHODS:
Lectures with audiovisual aids. Working with the book, catalogs and in Internet.
LEARNING OUTCOMES:
In the field of
technical
sciences
K_W10,
K_W16
K_U01
K_U03
K_U15
K_U18
K_K01
The student knows the use of conventional technological machines for machining,
machining technology, design and use of cutting tools and fixtures
Can obtain information from the literature and other sources in the area to be
studied.
Can prepare project in the field of cutting technology in the Polish language
Can assess the possibilities of different machining technologies, select the typical
machine tools and cutting tools and propose methods for machining of typical
machine parts
Can draw the machining technology for typical machine parts, as well as technical
documentation
Understand the importance and need for learning throughout life.
the field of study
K_W10
K_W16
grade based on written test
A passing grade in the lecture part of the course is determined by three
written responses to questions about the theoretical aspects of the
subject.
Project
A passing grade in the project part comprises a positive assessment of
the project prepared according the assigned task.
K_U01
K_U03
K_U15
K_U18
K_K01
STUDENT WORKLOAD:
8(3) hours, individual work 37(55) hours, preparing for classes 5 (10) hours, preparing a project 20 (30)
hours, revising for the tests 7 (10) hours, study of subject literature 5(5) hours.
1.
2.
Feld M. Podstawy projektowania procesów technologicznych typowych części maszyn. Warszawa,
WNT 1999;
Feld M. Technologia budowy maszyn. Warszawa PWN, 2000.
OPTIONAL READING:
1.
2.
Feld M. Projektowanie i automatyzacja procesów technologicznych części maszyn. Warszawa
WNT, 1994;
Brodowicz W., Grzegórski Z. Technologia budowy maszyn. Warszawa WSiP, 1998.
REMARKS:
D
DE
ES
SIIG
GN
N O
OFF M
MA
AC
CH
HIIN
NIIN
NG
G P
PR
RO
OC
CE
ES
SS
SE
ES
S U
US
SIIN
NG
G C
CN
NC
C
M
MA
AC
CH
HIIN
NE
ES
S
Co ur s e c o de :
06.1-WM-MiBM-S1-TM-06.2_12
06.1-WM-MiBM-N1-TM-06.2_12
Semester
Number of
teaching hours
per week
Form of
instruction
Number of
teaching hours
per semester
Prof. dr hab. inŜ. E. FELDSHTEIN,dr inŜ.
A.LEWANDOWSKI, dr inŜ. R. MARUDA
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
15
1
Grade
Class
Laboratory
VI
Seminar
Workshop
Project
15
Grade
1
3
Part-time studies
Lecture
9
1
Grade
Class
Laboratory
VI
Seminar
Workshop
Project
9
1
Grade
COURSE AIM:
The aim of the course is to familiarize students with the details of design of machine parts
processing technology on CNC machine tools to be used in their further education and
future careers.
ENTRY REQUIREMENTS:
Manufacturing Engineering, Metrology and Measuring Systems, Computer aided manufacturing,
Fundamentals of CNC machine tools programming, Fundamentals of mechanical engineering
technology, Fundamentals of machining process design.
COURSE CONTENTS:
Lecture content. The basic concept of the technological process. The order of the machining process
design. Analysis of the processibility of the construction. Rules for selecting bases. Determination of
the material stock to machining. Technological capabilities of CNC machine tools. Devices and tools
used on CNC machines. Machining methods for typical surfaces of workpiece (internal and external
surfaces of revolution, flat surfaces, threaded surfaces, grooves, teeth, etc.). Movement trajectories for
the machining of type shapes with CNC machine tools. The choice of cutting parameters and matters
of setting of output rates using CNC machine tools.
Project. Machining technology for the changed parts of machines using CNC machine tools.
TEACHING METHODS:
Lectures with audiovisual aids. Working with the book, catalogs and in Internet.
LEARNING OUTCOMES:
In the field of
technical
sciences
K_W10,
K_W16
K_U01
K_U03
K_U15
K_U18
K_K01
The student knows the rules for evaluating processibility of the construction,
principles of CNC machines use, knows constructions and approaches to use
cutting tools and fixtures.
Can obtain information from the literature and other sources in the area to be
studied.
Can prepare project in the field of cutting technology for CNC machine tools in the
Polish language
Can assess the possibilities of different machining technologies for CNC machine
tools, select the typical machine tools and cutting tools and propose methods for
machining of typical machine parts
Can draw the machining technology for machine parts using CNC machine tools,
as well as technical documentation
Understand the importance and need for learning throughout life.
the field of study
K_W10
K_W16
grade based on written test
A passing grade in the lecture part of the course is determined by three
written responses to questions about the theoretical aspects of the
subject.
Project
A passing grade in the project part comprises a positive assessment of
the project prepared according the assigned task.
K_U01
K_U03
K_U15
K_U18
K_K01
STUDENT WORKLOAD:
8(3) hours, individual work 37(55) hours, preparing for classes 5 (10) hours, preparing a project 20 (30)
hours, revising for the tests 7 (10) hours, study of subject literature 5(5) hours.
1.
2.
3.
Feld M. Podstawy projektowania procesów technologicznych typowych części maszyn.
Warszawa, WNT 1999;
Feld M. Technologia budowy maszyn. Warszawa PWN, 2000;
Grzesik W., Niesłony P., Bartoszuk M. Programowanie obrabiarek NC/CNC. Warszawa, WNT,
2006.
OPTIONAL READING:
1.
2.
Feld M. Projektowanie i automatyzacja procesów technologicznych części maszyn. Warszawa
WNT, 1994;
Brodowicz W., Grzegórski Z. Technologia budowy maszyn. Warszawa WSiP, 1998.
REMARKS:
CONTROL AND MONITORING OF TECHNOLOGICAL PROCESSES
06.1-WM-MiBM-S1-TM-07.1_12
06.1-WM-MiBM-N1-TM-07.1_12
Course code:
T yp e of c o ur s e: Optional
Dir ec tor of s t ud i es : dr inŜ. Ryszard Gorockiewicz
Semester
Number of
teaching hours
per week
Form of
instruction
Number of
teaching hours
per semester
dr inŜ. Ryszard Gorockiewicz,
dr inŜ. Janusz Walkowiak
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
30
2
15
1
Exam
Class
Laboratory
VII
Grade
Seminar
Workshop
Project
4
Part-time studies
Lecture
18
2
9
1
Exam
Class
Laboratory
VII
Grade
Seminar
Workshop
Project
COURSE AIMS:
The aim of the course is to acquire the skills validation control of technological processes of production
machines chipless machining methods
PREREQUISITIES:
Manufacturing Technology, Metrology and Measurement Systems.
COURSE CONTENTS:
Lecture content..
Technological tests used in casting, punching and forming, welding, heat treatment, and in plastics
processing. Methods to control the accuracy of the technological process: casting, hot forming and cold
welding, welding and soldering, heat and thermo-chemical production of plastic products. Controls of
the technological process casting, metal forming, welding, heat treatment and thermo-chemical,
plastics processing and measuring equipment used, control and regulation. Control of the production
process on the example of the casting mold sand casting and die casting. Control process for the
preparation of Example forging die forging. Control process for the production of moldings example
cold pressed. Control of the production process of an example of vacuum molding of thermoplastics.
Control of the process of heat treatment in a vacuum oven matrices. Control of surface hardening
process on the example węgloutwardzania gears in batch furnaces weather.
Topics laboratory:
1.
2.
3.
4.
5.
Control of the process of heat treatment in a vacuum oven matrices.
Control of surface hardening process on the example case-hardened gears in batch furnaces weather
Control of the production process of an example of vacuum molding of thermoplastics
Control of the production process on the example of the casting mold sand casting and die casting.
Control process for the production of moldings example cold pressed
TEACHING METHODS:
Lectures with audiovisual aids. working with professional literature. individual and team
execution of laboratory
LEARNING OUTCOMES:
In the field of
technical
sciences
K_W16
K_U15
K_K02
He knows the basic methods of checking validity of the technological
process: casting, hot forming and cold welding, welding and soldering,
heat and thermo-chemical production of plastic products.
It can make a critical analysis of how to control the production process on
the example of the casting mold sand casting and die casting,
manufacturing process control as an example forging die forging,
manufacturing process control stampings for example, cold stamping,
manufacturing process control products for example, vacuum forming
thermoplastic materials, inspection of the matrix of the heat treatment in a
vacuum oven to control the process of surface hardening for example gear
carburizing furnace for batch precipitation.
Understand the non-technical aspects of the mechanical engineer, the
validity and effects, including the impact on the environment
The reference to
the learning
outcomes of the
field of study
K_W16
Written exam
Evaluation of the course is determined by the evaluation of the 5 written
responses to questions regarding the subject of theoretical issues
K_U15
K_K02
Laboratory
reckoning
Assessment of the laboratory is determined based on the student's level of
preparation for classes and reports resulting from the execution of all
exercises to be implemented.
The prerequisite is, of all of its forms.
Final evaluation of the course is to include the arithmetic average of the ratings for the various forms of
activities.
STUDENT WORKLOAD:
The student workload of 100 (102) hours, including work in the auditorium 45 (27) hours, consult 3
(8) hour exam 2 (2) hours, working alone 50 (65) hours, including preparation for classes and
study reports 25 (25) hours, to prepare for the exam in lecture 15 (30) hours, read the literature on
the subject 10 (10) hours.
total hours of practical classes: 43 (42), which corresponds to 2 ECTS
total hours of lessons with a teacher: 50 (37), which corresponds to 2 ECTS
Lecture materials
OPTIONAL READING:
-
REMARKS:
The course provided two trips to the plant engineering and automotive industries: 1 Gedia
Poland, Dozamet, and Voit in Nowa Sol, 2 Seco / Warwick in Swiebodzin.
P
PLLA
AS
STTIIC
CS
S IIN
N M
ME
EC
CH
HA
AN
NIIC
CA
ALL E
EN
NG
GIIN
NE
EE
ER
RIIN
NG
G
06.1-WM-MiBM-S1-TM-7.2_12
Co ur s e c o de : 06.1-WM-MiBM-N1-TM-7.2_12
La n gu a ge of i ns tr uc t io n: polish
Dir ec tor of s t ud i es : Dr.Sc. K. Bielefeldt, Associate Professor
Nam e of lec t ur er : Prof. K. Bielefeldt, Dr. Janusz Walkowiak
Form of
instruction
Numbe
r of
teachi
ng
hours
per
semes
ter
Numbe
r of
teachi
Semes
ng
ter
hours
per
week
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
30
2
Exam
15
1
Grade
Class
Laboratory
VII
Seminar
Workshop
Project
4
Part-time studies
Lecture
18
2
9
1
Exam
Class
Laboratory
Grade
VII
Seminar
Workshop
Project
COURSE AIM:
The aim of the course is to acquaint students with the proper use of plastics in the
construction of machines together with an indication of processing technology.
ENTRY REQUIREMENTS:
Manufacturing technologies and machinery design base.
COURSE CONTENTS:
Lecture:
Plastics as an engineering material - comparison of the properties of plastics and metals.
Polymeric materials - forming the properties and their special characteristics. The principle
of substitution. Design requirements for the plastic parts. Compatibility of the technology with
the structure of the part. Connecting of plastics and plastics with metals; connection
methods and connecting elements. Integration of functions and other components in plastic
products. Constructing bases, housings and covers, levers and brackets, bearing elements,
vessels and tanks, gears, pulleys, rollers, etc.
Laboratory:
1. Determine the impact of structure on the flammability of products from plastics
2. Adhesive connections - execution and determination of strength
3. Effect of aggressive liquids and oils on plastics – modification of the parts
characteristics
4. Analysis of the defects of plastic products
TEACHING METHODS:
Lecture - with audiovisual means. Laboratory - work in groups.
LEARNING OUTCOMES:
In the field of
technical
sciences
K_W16
student selects appropriate materials and methods required for solving
engineering tasks in the construction and operation of machines
K_U15
student should be able to determine the technological process of the
construction and operation of machines, using appropriate methods, tools and
materials
K_K02
understanding the non-technical aspects of the engineering-mechanics and
consciously makes decisions in the design of machine parts
The reference to
the learning
outcomes of the
field of study
K_W10
K_W13
K_W14
K_W16
K_U19
K_K03
Lecture:
Exam: Written test (test tasks) on the thematic scope of the lecture. Evaluation
the following criteria:
Thresholds:
Grade: 60% mastery for thematic material object (60% of the possible points of the test).
Score Good: the master is 75 to 90% of the material in the thematic subject
(75 - 90% of the possible points test).
Very good: More than 90% of the material in the thematic subject (more than 90% of the
possible points of test execution).
Exercises in the laboratory:
Grade: based on of participation in laboratory work (activity, report and the like).
STUDENT WORKLOAD:
The student workload is 100 (97) * hours, including work in the auditorium 50 (29) hours,
including consultations 3 (0) hours, exam 2 (2) hours, working alone 50 (68) hours, including
preparation to lecture and laboratory 18 (0), prepare for the exam 14 (20) hours, report / job
control 10 (30) hours, literature studies 8 (18) hours.
1. Saechtling H. – Tworzywa sztuczne. Poradnik. WNT, Warszawa 2000.
2.
3.
4.
Szlezyngier W. – Tworzywa sztuczne, T. 2. OW Politechniki Rzeszowskiej,
Rzeszów 1996.
Łączyński B. – Niemetalowe elementy maszyn. WNT, Warszawa 1988.
śuchowska D. – Polimery konstrukcyjne. WNT, Warszawa 2001.
OPTIONAL READING:
1. Ziemiański K. – Zastosowanie tworzyw sztucznych w budowie maszyn. OWPW,
Wrocław 1995.
2. Dobrzański L. A. – Podstawy nauki o materiałach i metaloznawstwo. WNT,
Warszawa 2003.
REMARKS:
*In parentheses is the number of hours for part-time students
C
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Co ur s e c o de :
06.1-WM-MiBM-S1-TM-08.1_12
06.1-WM-MiBM-N1-TM-08.1_12
La n gu a ge of i ns tr uc t io n: Englishi
Semester
Form of
instruction
Number of
teaching hours
per semester
Number of
teaching hours
per week
dr inŜ. Joanna Cyganiuk
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
Class
Laboratory
30
2
VI
Seminar
W or k s h o p
Project
2
Part-time studies
Lecture
Class
Laboratory
18
2
VI
Seminar
W or k s h o p
Project
COURSE AIM:
The aim of the course is to familiarize students with creating of three-dimensional models and
prototypes of technological tools and appliances, with calculation of prototypes, with the analysis of
their producibility (in terms of work), with possibilities of design of virtual model and with giving them
right features as well as with possibilities of automatic technical documentation generation.
ENTRY REQUIREMENTS:
Engineering Mechanics, Mechanics of materials, Fundamentals of Machine Design, Construction
Notation, Production Engineering, Computer Aided Design.
COURSE CONTENTS:
Introduction to computer aided design. Tools and functions of modules. Conception project. Work with
digital model. Creating three-dimensional models of objects (virtual equivalents). Three-dimensional
structure of tools prototypes. Three-dimensional structure of appliances prototypes. Work with model
(material, features, calculations). Automatic generation of simple three-dimensional models. Visual
reflection of the virtual prototype (rendering). Generation of technical documentation. Prototype
analysis. Model producibility - structural changes. Three-dimensional structure of tools prototypes.
Three-dimensional structure of appliances prototypes.
TEACHING METHODS:
Laboratories are given with the use of computer software – methods: problem tasks, solution analysis.
Individual and group job during the realization of laboratory exercises.
LEARNING OUTCOMES:
In the field
of technical
sciences
K_W09
K_W11
K_U13
K_U15
K_U16
K_U18
K_K04
The student has knowledge in the area of design and computer aided design of
virtual prototypes of parts of appliances and machines with taking into
consideration their manufacturing technology.
The student is able to use modern computer techniques in solving engineering
tasks in the field of machine design.
The student can make a critical analysis of virtual prototypes of technological
appliances and tools.
The student is able to identify and make specification of simple practical
engineering tasks in the field of three-dimensional virtual design and prototyping of
technological machines and appliances.
The student can create design of a virtual prototype of a simple appliance, typical
for process of technological design with the use of appropriate computer software.
The student is able to correctly identify priorities for implementation of actions
determined by others or by him.
In the field of
technical sciences
K_W09
K_W11
K_U13
K_U15
K_U16
K_U18
The Grade is based on realization of laboratory classes.
The laboratory Grade is determined from lab reports and from results
of solving design problems.
The laboratory Grade is an arithmetic average from partial grades.
K_K04
To get a credit the student has to pass the laboratory.
STUDENT WORKLOAD:
consultations 0(10) hours, individual work 30(32) hours including preparation for classes and study
reports, 20(22) hours, familiarize with the course literature 10(10).
Total hours of lessons with a teacher: 30(28), which corresponds to 1 ECTS
1.
2.
3.
4.
Malinowski M., Babirecki W., Belica T., Materiały pomocnicze z podstaw systemu CAD
AutoCAD 2000 GB/PL, Uniwersytet Zielonogórski, Zielona Góra 2002 (preskrypt),
Matthews B., Autocad 2000 3d f/x, Helion, Gliwice 2001,
Pikoń A., AutoCad 2007, Helion, Gliwice 2007,
Bobkowski G., Biały W., AutoCAD 2004 i AutoCAD Mechanical 2004 w zagadnieniach
technicznych, WTN, Warszawa 2004,
OPTIONAL READING:
1.
2.
3.
Babiuch M., AutoCAD 2000PL, Ćwiczenia praktyczne, Helion, 2000,
Chlebus E., Techniki komputerowe CAx w inŜynierii produkcji, WNT, Warszawa 2000,
CAD/CAM/CAE – czasopismo,
REMARKS:
C
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MP
PU
UTTE
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R A
AIID
DE
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D D
DE
ES
SIIG
GN
N A
AU
UTTO
OC
CA
AD
D
Co ur s e c o de :
06.1-WM-MiBM-S1-TM-08.1_12
06.1-WM-MiBM-N1-TM-08.1_12
Semester
Form of
instruction
Number of
teaching hours
per semester
Number of
teaching hours
per week
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
Class
Laboratory
30
2
VI
Seminar
W or k s h o p
Project
2
Part-time studies
Lecture
Class
Laboratory
18
2
VI
Seminar
W or k s h o p
Project
COURSE AIM:
ENTRY REQUIREMENTS:
COURSE CONTENTS:
TEACHING METHODS:
LEARNING OUTCOMES:
In the field
of technical
sciences
K_W09
K_W11
K_U13
K_U15
K_U16
K_U18
K_K04
In the field of
technical sciences
K_W09
K_W11
K_U13
K_U15
K_U16
K_U18
K_K04
STUDENT WORKLOAD:
1.
2.
3.
4.
Malinowski M., Babirecki W., Belica T., Materiały pomocnicze z podstaw systemu CAD
AutoCAD 2000 GB/PL, Uniwersytet Zielonogórski, Zielona Góra 2002 (preskrypt),
Matthews B., Autocad 2000 3d f/x, Helion, Gliwice 2001,
Pikoń A., AutoCad 2007, Helion, Gliwice 2007,
Bobkowski G., Biały W., AutoCAD 2004 i AutoCAD Mechanical 2004 w zagadnieniach
technicznych, WTN, Warszawa 2004,
OPTIONAL READING:
1.
2.
3.
Babiuch M., AutoCAD 2000PL, Ćwiczenia praktyczne, Helion, 2000,
REMARKS:
C
CO
OM
MP
PU
UTTE
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R A
AIID
DE
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D D
DE
ES
SIIG
GN
N S
SO
OLLIID
DW
WO
OR
RK
KS
S
Co ur s e c o de :
06.1-WM-MiBM-S1-TM-08.1_12
06.1-WM-MiBM-N1-TM-08.1_12
Semester
Form of
instruction
Number of
teaching hours
per semester
Number of
teaching hours
per week
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
Class
Laboratory
30
2
VI
Seminar
W or k s h o p
Project
2
Part-time studies
Lecture
Class
Laboratory
18
2
VI
Seminar
W or k s h o p
Project
COURSE AIM:
ENTRY REQUIREMENTS:
COURSE CONTENTS:
TEACHING METHODS:
LEARNING OUTCOMES:
In the field
of technical
sciences
K_W09
K_W11
K_U13
K_U15
K_U16
K_U18
K_K04
In the field of
technical sciences
K_W09
K_W11
K_U13
K_U15
K_U16
K_U18
K_K04
STUDENT WORKLOAD:
1. Babiuch M., SolidWorks 2006 w praktyce, Helion, Gliwice 2007,
2. Babiuch M., SolidWorks 2009:Ćwiczenia, Helion, Gliwice 2009,
3. Kapias K., SolidWorks 2001 Plus. Podstawy, Helion Gliwice 2003,
OPTIONAL READING:
1.
2.
3.
Tickoo S., SolidWorks for Designers, Published by CADCIM Technologies, USA, Schererville
2004,
REMARKS:
C
CO
OM
MP
PU
UTTE
ER
R A
AIID
DE
ED
D D
DE
ES
SIIG
GN
N C
CA
ATTIIA
A
Co ur s e c o de :
06.1-WM-MiBM-S1-TM-08.1_12
06.1-WM-MiBM-N1-TM-08.1_12
Semester
Form of
instruction
Number of
teaching hours
per semester
Number of
teaching hours
per week
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
Class
Laboratory
30
2
VI
Seminar
W or k s h o p
Project
2
Part-time studies
Lecture
Class
Laboratory
18
2
VI
Seminar
W or k s h o p
Project
COURSE AIM:
ENTRY REQUIREMENTS:
COURSE CONTENTS:
TEACHING METHODS:
LEARNING OUTCOMES:
In the field
of technical
sciences
K_W09
K_W11
K_U13
K_U15
K_U16
K_U18
K_K04
In the field of
technical sciences
K_W09
K_W11
K_U13
K_U15
K_U16
K_U18
K_K04
STUDENT WORKLOAD:
1. Skarka W., Mazurek A., CATIA., Podstawy modelowania i zapisu konstrukcji, Helion, Gliwice 2005,
2. Skarka W., CATIA V5: Podstawy budowy modeli autogenerujących, Gliwice 2009,
3. Wełyczko A., CATIA V5. Przykłady efektywnego zastosowania systemu w projektowaniu
mechanicznym, Helion, Gliwice 2005,
WYLEśOŁ M., MODELOWNIE BRYŁOWE W SYSTEMIE CATIA - PRZYKŁADY I
ĆWICZENIA, HELION, GLIWICE 2002,OPTIONAL READING:
1.
2.
3.
Kogent Learning Solutions INC., CATIA v6 Essentials, Jones & Bartlett Publishers, Burlington
2011,
REMARKS:
M
MO
OD
DE
ELLLLIIN
NG
G A
AN
ND
D S
SIIM
MU
ULLA
ATTIIO
ON
N O
OFF
TTE
EC
CH
HN
NO
OLLO
OG
GIIC
CA
ALL P
PR
RO
OC
CE
ES
SS
SE
ES
S
Co ur s e c o de :
06.1-WM-MiBM-S1-TM-09_12
06.1-WM-MiBM-N1-TM-09_12
Semester
Form of
instruction
Number of
teaching hours
per semester
Number of
teaching hours
per week
Nam e of lec t ur er : dr inŜ. Joanna Cyganiuk
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
30
2
30
2
Grade
Class
Laboratory
VI
Grade
Seminar
W or k s h o p
Project
3
Part-time studies
Lecture
18
2
18
2
Grade
Class
Laboratory
VI
Grade
Seminar
W or k s h o p
Project
COURSE AIM:
The aim of the course is to familiarize students with the methods of mathematical and physical
modeling as well as with methods and techniques of processes simulation. To familiarize students with
the options of the use of the modelling and simulation techniques for technological processes.
ENTRY REQUIREMENTS:
Mathematics, Physics, Engineering Mechanics, Fundamentals of Machine Design, Construction
Notation, Operation of Machines
COURSE CONTENTS:
Basic concepts connected with modelling and simulation of processes: model, system,
simulation, process. Model construction. Types of models and algorithms of modelling
processes. Issues connected with mathematical and physical modelling and simulation of
processes: data types and their collection, define parameters and variables, define a
problem. Issues: apparatus of dimensional analysis, modelling with the use of dimensional
functions. Methods of formalization of description of process and object. Queuing models.
Network models. Petri network. Scheduling. Modelling of tools and appliances with the use
of FEM. Practical examples of using discussed modelling methods for technological
processes like: shaping products and organization processes involving with manufacturing
preparation and production. Computer tools in modelling and simulation of processes.
Create virtual models, dimensional analysis and simulation of appliances used in metal
working. The use of queueing models – queueing systems with or without queue. The use of
FEM in modelling of tools and elements used in shaping. The use of network models in
analysis of work centers including Petri network. Scheduling - planning of working and
shaping appliances for chosen products.
TEACHING METHODS:
Lecturers are given with the use of multimedia technics. Work with specialist literature – textbooks,
professional journals.
LEARNING OUTCOMES:
In the field
of technical
sciences
K_W12
K_W16
K_W22
K_U08
K_U09
K_U13
K_U15
K_K04
K_K06
The student knows computational methods, basic tools and techniques of
informatics needed in solving engineering tasks which are essential in modeling
and technological processes simulation.
The student has an elementary knowledge of the modelling and simulation as well
as analysis of mechanical systems, appliances working and shaping material,
processes manufacturing and technological designing.
The student is able to plan and carry out computer simulations, to interpret the
results and to draw conclusions.
The student uses modern simulation and analytical computational methods for
modeling and simulation of processes like engineering problems.
The student can make a critical analysis of the way of functioning of processes of
modeling and simulation including used in processes appliances, operations, and
planning methods.
The student is able to identify aims and priorities used for tasks set by him and
others.
The student is able to demonstrate the ingenuity and skill in selection of
appropriate modeling and simulation methods, depending on considered problem.
In the field of technical
sciences
K_W12
K_W16
The lecture grade is based on written tests.
The Grade is an arithmetic average from two written tests.
K_W22
K_U08
K_U09
K_U13
K_U15
K_K04
K_K06
The laboratory Grade is determined from lab reports and from modeling
results.
The laboratory Grade is an arithmetic average from grades of reports and
from modelling results.
STUDENT WORKLOAD:
reports, 10(18) hours, revising for tests 10(10) hours, familiarize with the course literature 5(6).
1.
2.
3.
4.
5.
6.
7.
Barker R., Longman C., Modelowanie funkcji i procesów, WNT, Warszawa 1996,
Kacprzyk J., Modelowanie i optymalizacja: metody i zastosowania, Akademicka Oficyna
Wydawnicza EXIT, Warszawa 2002,
Kasprzak W. Lysik B., Analiza wymiarowa: algorytmiczne procedury obsługi eksperymentu, WNT,
Warszawa 1988.
Krupa Krzysztof, Modelowanie symulacja i prognozowanie, WNT, Warszawa 2008,
Milenin A., Podstawy metody elementów skończonych, Wydawnictwo AGH, Kraków 2010,
Starke P. H., Sieci Petri: podstawy, zastosowania, teoria, PWN, Warszawa 1987,
Zdanowicz R., Modelowanie i symulacja procesów wytwarzania, Wydawnictwo Politechniki
Śląskiej, Gliwice 2007,
OPTIONAL READING:
1.
2.
3.
4.
5.
6.
Abramov S. A., Marinicev M. I., Polakov P. D., Metody analizy sieciowej w planowaniu
i zarządzaniu, Wydawnictwo MON, Warszawa 1967,
Gnedenko B.V. Kovalenko I. N., Wstęp do teorii obsługi masowej, PWN, Warszawa1971,
Modelowanie inŜynierskie – czasopismo,
Oniszczuk W.: Metody modelowania, Wyd. Politechnika Białostocka, Białystok 1995,
Zienkiewicz, O.C.; Taylor, R.L , Finite Element Method (5th Edition) Volume 1 - The Basis,
Elsevier, Oxford 2000,
Zienkiewicz, O.C.; Taylor, R.L. Finite Element Method (5th Edition) Volume 2 - Solid Mechanics y;
Elsevier, Oxford 2000,
REMARKS:
TECHNOLOGICAL PROJECT - 01
Course code:
06.1-WM-MiBM-S1-TM-10_12
06.1-WM-MiBM-N1-TM-10_12
Type of course:
Compulsory
Dir ec tor of s t ud i es : dr inŜ. Ryszard Gorockiewicz
Semester
Number of
teaching hours
per week
Form of
instruction
Number of
teaching hours
per semester
for a course
Number of
ECTS
credits
allocated
Full-time studies
Lecture
Class
Laboratory
VII
Seminar
Workshop
Project
30
2
Grade
3
Part-time studies
Lecture
Class
Laboratory
VII
Seminar
Workshop
Project
18
2
Grade
COURSE AIMS:
The aim of the course is to acquire the skills of the design process using the basic
machinery manufacturing.
PREREQUISITIES:
Fundamentals of machine design, materials science, engineering, manufacturing, metrology and
measurement systems.
ZA COURSE CONTENTS:
Lecture content.
The development process of the machine selected using the techniques: casting, machining
and forming, depending on the needs of the heat treatment. The project scope includes the
following topics: design manufacturability analysis, determine the size of the party,
performance drawing a blank, the setting of the initial order of the operations process, the
calculation of the parameters of the process, the exact development process, establishing
the necessary machines, tools and fixtures, tools and measuring instruments and process
parameters , setting time standards for specific operations, the development of technical
documentation.
TEACHING METHODS:
Working with professional literature. individual project
LEARNING OUTCOMES:
In the field of
technical
sciences
K_U17,
K_U18
K_K01
K_K03
He can design a technological process of manufacturing of machine parts
using appropriate methods, machinery and tools.
Understand the importance and need for learning throughout life
Able to interact and work in a group, taking in the different roles
He can design a technological process of manufacturing of machine parts
using appropriate methods, machinery and tools
learning outcomes
K_U17, K_U18
Evaluation of the project
K_K01, K_K03
Project Assignment
The project - provided credit is to get a positive assessment of the project
STUDENT WORKLOAD:
The student workload of 75 (75) hours, including work in the auditorium of thirty (18) hours, consult 8
(0) hours, working alone 37 (57) hours, including the development of the project 32 (50) hours, to
prepare
for
classes
5
(7)
hours.
Total
hours
of
practical
classes:
75
(75)
which
corresponds
to
3
ECTS
Total hours of lessons with a teacher: 38 (18), which corresponds to 2 ECTS
1.
2.
3.
4.
5.
L.A. Dobrzanski: Fundamentals of materials science and materials science. WNT, Warsaw
2002.
J. Barcik, M. Kupka, A. Wala: Metal Technology, Ed. Univ. Silesia, Katowice 2000
W. Olszak: Machining. WNT Warsaw 2008.
M. Perzyk: Casting, Ed. WNT, Warsaw 2004
L. Przybylski: Strategy selection tools modern machining conditions. Cracow University of
Technology, Cracow 2000.
OPTIONAL READING:
1.
2.
3.
Engineer's Guide. "Machining" Volume 1 Ed. WNT, Warsaw, 1991
Engineer's Guide "Welding", Ed. WNT, Warsaw 1993
T. Karpinski.: "Production Engineering", Ed. WNT, Warsaw 2004
REMARKS:
.

06.1-WM-MiBM-S1-TM_13_Eng - wydział

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