Supplement to the Operating Instructions for SIMOREG DC
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Supplement to the Operating Instructions for SIMOREG DC
s Supplement to the Operating Instructions for SIMOREG DC-MASTER Series 6RA70 Version 13 Order no. 6RX1700-0AD76 for Software Release 3.2 C98130-A7056-A004-01-7618 08.2010 Converter software version: As this document went to print, SIMOREG DC-MASTER converters were being delivered from the factory with software version 3.2 installed. These Operating Instructions also apply to other software versions. Earlier software versions: Some parameters described in this document might not be stored in the software (i.e. the corresponding functionality is not available on the converter) or some parameters will have a restricted setting range. If this is the case, however, appropriate reference to this status will be made in the Parameter List. Later software versions: Additional parameters might be available on the SIMOREG DC-MASTER (i.e. extra functions might be available which are not described in these Operating Instructions) or some parameters might have an extended setting range. In this case, leave the relevant parameters at their factory setting, or do not set any parameter values which are not described in these Instructions ! The software version of the SIMOREG DC-MASTER can be read in parameters r060 and r065. The latest software version is available at the following Internet site: http://support.automation.siemens.com/WW/view/en/10804967/133100 CAUTION Before updating your software, find out the product state of your SIMOREG device. You will find this on the rating plate (field on the bottom left-hand side "Prod. State"). Prod. State = A1,A2 (devices with the CUD1 electronics board, version C98043-A7001-L1-xx): It is only permissible to load software versions 1.xx and 2.xx. Prod. State = A3 (devices with the CUD1 electronics board, version C98043-A7001-L2-xx): It is only permissible to load software versions 3.xx. Please observe all warnings in the operating instructions for SIMOREG DCMASTER. The reproduction, transmission or use of this document or contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked that the contents of this publication agree with the hardware and software described herein. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information given in this publication is reviewed at regular intervals and any corrections that might be necessary are made in the subsequent printings. Suggestions for improvement are welcome at all times. © Siemens AG 2010 All rights reserved SIMOREG ® is a registered trademark of Siemens 08.2010 Overview of changes Chapter 2 Order information for devices with increased isolation test voltage and for devices with 24 V DC electronic power supply Chapter 3 Supplement to specifications (24 V DC electronic power supply) Chapter 6 New connection diagram (for 24 V DC electronic power supply) Terminal arrangement (for 24 V DC electronic power supply) Chapter 8 Function plans G162 and G195 changed Chapter 11 r070 P162, P163 P185 to P188 P192 U831 Value range changed Setting range expanded New parameters Setting range expanded (for SIMOREG DC-MASTER Control Module) Chapter 12 K0126, K0127, K0128, K0180 B0118, B0119 New connectors (for SIMOREG DC-MASTER Control Module) Notes Download option: • Changed function plans in dsf (Designer 7) and vsd (VISIO) formats http://support.automation.siemens.com/WW/view/en/10804957/133300 • Update DriveMonitor for software release 3.2 http://support.automation.siemens.com/WW/view/en/10804957/133100 For additional information, please contact your local Siemens office. Siemens AG SIMOREG DC-MASTER Operating Instructions 3 08.2010 Section 2 - Type spectrum 2.4 Ordering information for options using codes 6 R A 7 0 x) Z SIMOREG converter order no. with suffix Z and codes (several codes together) and/or plaintext (if required) x) Innovation 0 Standard 6 With increased isolation test voltage and 24 V DC electronic power supply (with power interface C98043-A7013) Available for devices with order no. 6RA7093-4GS22, 6RA7093-4LS22, 6RA7095-4GS22, 6RA7095-4KS22, 6RA70954LS22, 6RA7096-4GS22, 6RA7096-4MS22, 6RA7097-4GS22, 6RA7097-4KS22 Options Codes 24 V DC electronic power supply L05 Order No. Available for devices with armature rated line side voltage >= 690 V Section 3 – Description Technical data see below Order No. Rated supply voltage electronics power supply V 2AC 380 (– 25%) to 460 (+15%); In=1A or 1AC 190 (– 25%) to 230 (+15%); In=2A (– 35% for 1min) Devices with order no. = 6RA70 . . - . . . . – 6 and Devices with option L05 DC 18 to 30; In=4A 4 Siemens AG SIMOREG DC-MASTER Operating Instructions Siemens AG SIMOREG DC-MASTER Operating Instructions 2 Zero mark > 33 32 31 30 29 X173 M X171 M M X174 1) # # # COMP X>Y COMP X>Y X107 & Open- and closed-loop control for armature and field D D Analog tacho # P24 RS485 BA BA A A C98043-A7001 X171 M M M X175 M X109 54 48 47 46 17 16 15 14 13 12 60 59 57 58 56 Tx- M X101 X108 X101 BA XR X7 X6 110 109 C98043-A7009 Rear panel wiring EEPROM C98043-A7005 C98043-A7013 to OP1S RS232 RS485 PMU Fan control and monitoring Field current actual value Gating pulses field Supply voltage field Gating pulses armature Armature voltage Supply voltage armature Armature current = X300 BA = M + X102 K1 K1 3U1 f ∼ U ∼ - 3W1 2) 1C1 (1D1) 2 BA = electronically switchable bus termination U/I = electronically switchable voltage / current input 3C + X75 Shunt 1) P24_S total max. 200mA 2) is required for 4Q converters 3D XF2 Fan control and monitoring or air flow monitoring X102 C98043-A7004 / XF1 C98043-A7014+15 X11-X16 X21-X26 X3.3 X3.2 X3.1 Tx+ M X172 N Load = X3.4 Rx-/TxM P ∼ ∼ ∼ ∼ M = XP24V 53 Temperature monitoring Electronics power supply Power ON E-Stop E-Stop F1 51 52 50 21 + Rx+/Tx+ I act RS232 / RS485 to X300 Armature current TB and CB boards Selection 5/15V COMP X>Y P15 200mA max. M P24_S U/I U/I N10 ± 1% / 10 mA X110 / X111 M X163 M M X164 19 20 Analog tacho XS G M 1D1 (1C1) M 3~ 12 1 4W1 Track 2 > Track 1 > 28 CUD1 P10 ± 1% / 10 mA M X110 / X111 P24 C98043-A7006 A M 18 65 ES/ P24 K1 11 1V1 27 M CUD2 (optional) X163 P24_S A M X162 XT - 10 1U1 26 39 37 38 36 34 35 24 23 22 7 6 5 4 3 2 1 43 42 M D D M 64 Rx-/Tx- + DC 24V 9 1W1 Supply Switch-on/ shutdown Enable signal KTY84 / PTC 10k Main setpoint Binary select inputs 40 41 45 1) BA 63 + Rx+/Tx+ 1 8 4V1 44 # RS485 62 Parallel switch interface (2x) 3AC 50-60Hz, 400V-830V 8-270V M # 61 Tx- X166 X165 Tx+ Rx-/Tx- Rx+/Tx+ Rx-/Tx- Rx+/Tx+ Rx-/Tx- Rx+/Tx+ Rx-/Tx- Rx+/Tx+ M 103 M BA BA BA BA BA 104 9 # Clk R/T T/R S_IMP 7 3AC 50-60Hz, 400V-460V 105 11 1) 6 107 10 X164 X164 M X161 P24_S 5 106 8 205 204 217 216 214 215 213 212 211 210 4 108 KTY84 / PTC Motor temperature Binary select inputs 3 4U1 = 2 6.2.4 ∼ 1 08.2010 Section 6 – Connections Converters: 400A to 3000A, electronics power supply 24V DC 5 08.2010 6.7 Terminal arrangement Module C98043-A7013 XT XS XR X102 + F1 103 104 105 106 107 108 109 110 XP24V C98043-A7013 6.8 Terminal assignments Devices with Order No. = 6RA70 . . - . . . . – 6 and Devices with option L05 Terminal type: Cage clamp terminal maximum connection cross-section 1.5mm2 Module C98043-A7013 Power Interface Function Terminal Connection values/remarks XP24V Electronics power supply + 18 V to 30 V DC Incoming supply 24 V External fusing max. 4A 6 Siemens AG SIMOREG DC-MASTER Operating Instructions Siemens AG SIMOREG DC-MASTER Operating Instructions P193 (287) K ia P187.F(1) K K0290 r019*) Overcurrent monitoring r072.002 P100.F 2 K0125 Ua i a ... measured armature current Ra P110.F La P111.F Average value over 6 current peaks K0114 K0109 P601 K K EMF 0 1 2 3 4 P162.F (1) Filtering/ averaging P163.F (3) EMF from n-actual value, flux and P078.i001 K0180 Calculated EMF K0124 K0123 K0117 P602 (117) K Pulsating current FS .05 125 .06 0 Fault F030 B0057 B0190 K0103 Average value over 6 current peaks *) Conducting angle Average value over 1 current peak K0116 K0107 Actual torque Absolute actual armature current K0149 3 K0142 Measured actual EMF value P158.F Acceleration time for reduced gearbox stressing or current setpoint integrator K0120 Set armature current Switchover between reduced gearbox stressing and current setpoint integrator P157.F internal actual armature current Motor flux [G161.8] [G166.5] 1 5 6 * -1 MII MI M0 Filter time P190.F (0) (0...10000ms) K0118 Setpoint K0306 Line frequency K0305 Line voltage (armature) Requested torque direction K0122 K0119 [G163.1] r020*) Actual value Filter time P191.F (0) (0...10000ms) K0115 P175.F(1) K P176.F(1) K Tn I_armature_set P186.F 8 I comp. K0112 I component :=0 K0121 K0102 [G163.1] - G162 - αG or α W limitation reached [G163.2] stop I component [G163.2] from sheet "Auto-reversing stage, armature gating unit": output P comp. K0111 K0110 set/actual diff. K0113 Armature current controller *) The following applies with these parameters or connectors: 100% corresponds to the rated motor armature current (P100) 7 12-pulse P079(0) if P079=2 P111.F Armature circuit inductance V_control_A Precontrol_armature Control word armature precontrol P153.F P154.F 0=Reset I comp. P110.F Armature circuit resistance P185.F P164.F 0=Reset P comp. + - Kp P156.F Current controller-armature P155.F Closed-loop armature current control 4 08.2010 Section 8 – Function diagrams Sheet G162 Closed-loop armature current control 7 8 Rx-/Tx- Rx+/Tx+ 0 1 Rx-/Tx- Rx+/Tx+ 0 1 Rx-/Tx- Rx+/Tx+ 0 1 Rx-/Tx- Rx+/Tx+ 0 1 Bus terminator U805 (0) Telegram monitoring time Diagnostic parameter Display active slaves (see right) U806 (2) U807 (0,100s) n809 n810 1 = "Fault F014" Fault signal trip Bus adress U803 (0) U808(6040) B On/Off Operating mode for parallel connection RS485 RS485 RS485 RS485 2 U800 (0) Parameters for paralleling interface: CUD2 X166 X165 1 B6041 B6040 1 = active paralleling master B0225 1s 1 = "Telegram monitoring timeout" CLK to slaves CLK from Master U806 (2) Master (12...16) / Slave (2...6) 2..6 12..16 1 Internal summation firing pulse ≥1 from slave 6 from slave 5 from slave 4 from slave 3 from Slave 2 from master from master Paralleling interface 3 16Bit K6063 K6064 K6065 Word 4 Word 5 K6062 K6061 Bit 0 B6620 K6055 Word 2 Word 3 Word 1 Word 5 K6054 K6053 Word 4 K6052 Word 3 K6051 Word 2 n812.21 to .25 K6045 16Bit K6044 Word 5 Word 1 K6043 Word 4 Bit 0 B6520 K6042 K6041 Word 3 n812.16 to .20 16Bit Word 2 Word 1 n812.11 to .15 ... ... Bit 15 B6635 Bit 15 B6535 B6622 B6422 B6522 B6322 B6623 B6222 B6523 7 6 5 4 Word 5 Word 4 Word 3 Word 2 Word 1 ≥1 3 2 1 9 0 8 ok ok ok ok ok & - G195 - 1 to next drive 1 → F044 Indices .06 to .10 of U804 are activated on the master and the standby master when the “master” function is transferred to the standby master Paralleling slave: (i.e. when U800 = 2): Segment 2 ... ON: Data for slave with address 2 are 3 ... ON: Data for slave with address 3 are 4 ... ON: Data for slave with address 4 are 5 ... ON: Data for slave with address 5 are 6 ... ON: Data for slave with address 6 are 8 ... ON: Slave funktion active 9 ... ON: Firing pulses of master are used 15.. OFF 15 8 Transmit data n813.01 ... .05 U800 <> 0 Operating state <o1.0 U806 >10 U803 = 0 n810: Paralleling master: (i.e. when U800 = 1) Segment 2 ... ON: Slave with address 2 responding 3 ... ON: Slave with address 3 responding 4 ... ON: Slave with address 4 responding 5 ... ON: Slave with address 5 responding 6 ... ON: Slave with address 6 responding 8, 9 ... OFF 15.. ON: Master function active [G195.6] [G195.6] Bit 0 B6420 K6035 K6034 Word 4 Word 5 7 Word1 bit2 = Run bit3 = Fault B6223 [G195.6] [G195.6] B6323 [G195.6] B6423 .10 .09 .08 .07 .06 [G195.6] [G195.6] [G195.6] K K K K K K6033 Bit 15 B6435 Bit 15 B6335 Bit 15 B6235 .05 .04 .03 Word 3 ... ... ... K K K K .02 .01 [G195.6] [G195.6] Bit 0 B6320 K6025 K6024 K6023 K6022 K6021 Bit 0 B6220 Firing pulse U804 (0) K K6032 16Bit 16Bit 0 1 2 U800 (0) 6 K6031 n812.06 to .10 n812.01 to .05 Imp.,α Internal firing pulse 5 Word 2 Word 1 Word 5 Word 4 Word 3 Word 2 Word 1 Receiving data Torque direction, thyristor selection Summation firing pulse 4 08.2010 Sheet G195 Paralleling interface Siemens AG SIMOREG DC-MASTER Operating Instructions 08.2010 Section 11 – Parameter list Changed parameters: PNU Description Value range [Unit] Steps r070 MLFB (order number) of SIMOREG DC-MASTER converter (G101) The corresponding MLFB is displayed in encoded form in this parameter. The MLFB is displayed in plaintext on the OP1S panel. 0 to 138 1 P162 * EMF calculation method for armature precontrol FDS (G162) P163 * FDS 0 The EMF derived from the measured armature voltage (K0123) is applied 1 The EMF derived from the calculated armature voltage (K0124) is applied (the purpose of this setting is to prevent the occurrence of any low-frequency (< 15 Hz) armature current fluctuations) 2 The EMF for armature current precontrol is calculated from the armature voltage selected with P193 (the resistive + inductive armature voltage drop is subtracted internally; if P079 = 2, then P110 and P111 only have an effect on half the value) [can only be set in SW 2.1 and later] 3 The connector selected with P193 serves as the EMF for armature current precontrol. This setting also facilitates DC link voltage control [can only be set in SW 2.1 and later] 4 [starting from SW 3.2] For armature current precontrol, the actual speed value (unfiltered value K0167), machine flow (K0290, selection via P263), P118, P119 and P078.i001 calculated EMF (K0180) is used. Prerequisite is a recorded field characteristic line. This setting makes sense with 12-pulse parallel operation. It is an advantage when compensated direct current machine is present. EMF filtering method for armature precontrol 0 No filtering 1 Filtering element, filter time constant = half line period (10 ms at 50 Hz line frequency) (for use by works engineers only) 2 Averaging over the last 2 EMF values (for use by works engineers only ) (G162) 3 Averaging over the last 3 EMF values 4 Filtering element, filter time constant = line period (20 ms at 50 Hz line frequency) [can only be set in SW 2.1 and later] 5 Filtering element, filter time constant = 2 * line period (40 ms at 50 Hz line frequency) [can only be set in SW 2.1 and later] 6 Filtering element, filter time constant = 4 * line period (80 ms at 50 Hz line frequency) [can only be set in SW 2.1 and later] 7 Filtering element, filter time constant = 8 * line period (160 ms at 50 Hz line frequency) [can only be set in SW 2.1 and later] No. indices Factory setting Type Ind: None Type: O2 See Change (Access / Status) P052 = 3 0 to 4 1 Ind: 4 FS=1 Type: O2 P052 = 3 P051 = 40 Offline 0 to 12 1 Ind: 4 FS=3 Type: O2 P052 = 3 P051 = 40 Offline 8 to 12 [starting from SW 3.2] Filter for compensation of the lag of the filter output compared to the input (at linear increase of the input value). Compensation of the lag is limited to±P188. The filter contains two PT1 elements with filter time constant TFilter, a differentiating element, a limiting element (±P188) and a summator element. At P188= 0.00%, the filter acts like a simple PT1 element with the time constant given via P163 TFilter. Note: A PT1 filter element results in a time delay of the output compared to the input by the time constant TFilter. At linear rise k*t of the input dimension, the output lags behind the input by k*TFilter. 8 TFilter=Line period length/2 (10 ms at 50 Hz mains frequency) 9 TFilter=Line period length (20 ms at 50 Hz mains frequency) 10 TFilter=2* Line period length (40 ms at 50 Hz mains frequency) 11 TFilter=4* Line period length (80 ms at 50 Hz mains frequency) 12 TFilter=8* Line period length (160 ms at 50 Hz mains frequency) Siemens AG SIMOREG DC-MASTER Operating Instructions 9 08.2010 New parameters: PNU Description P185 * Operating mode 6/12 pulse FDS Value range [Unit] Steps [starting from SW 3.2] 0 6-pulse operation 1 12-pulse parallel operation At P185=1, a precontrol characteristic curve with an additional curvature is effective and L1 is effective for the crossover point from discontinuous to continuous current (is calculated from P111 and P186). P111=L1+La (L1 is the smoothing inductance, including the effective commuting inductance; La is the armature inductance). L1 is effective for the crossover point from discontinuous to continuous current of the precontrol characteristic curve. 2 12-pulse series connection (P079 is to be set correspondingly in addition) (G163) P186 Inductance factor for 12-pulse parallel operation (L1/La) SW 3.2] FDS This parameter is only effective at P185=1; it determines the form and – together with P111 – the crossover point from discontinuous to continuous current of the precontrol characteristic curve. (G163) [starting from No. indices Factory setting Type Ind: 4 FS=0 Type: O2 See Change (Access / Status) P052 = 3 P051 = 40 Offline 0.05 to 10.00 0.01 Ind: 4 FS=1,00 Type: O2 P052 = 3 P051 = 40 Online All connector numbers 1 Ind: 4 FS=1 Type: L2 P052 = 3 P051 = 40 Offline 0.00 to 40.00 [%] 0.01% Ind: 4 FS=5,00 Type: O2 P052 = 3 P051 = 40 Online 0 to 2 1 The higher the value is set, the closer the form to the 6-pulse characteristic curve. P187 * FDS (G162) (G165) P188 Source for evaluation the inductive voltage drop FDS This parameter is only effective at P163= 8 to 12. (G162) At P163= 8 to 12, the EMF filter compensates for a delay of the filter output compared to the input (at linear rise of the EMF input value) until the amount of the maximum value set at P188. [starting from SW 3.2] The contents of the selected connector act as multiplier for the inductive armature voltage drop in the EMF calculation. The armature voltage drop results from the P111 and the current change. Absolute value of the maximum value of the compensation of the delay of the filtered EMF at P163= 8 to 12 [starting from SW 3.2] At P188= 0.00%, the filter acts like a simple PT1 element with the time constant given via P163 TFilter. Note: A PT1 filter element results in a time delay of the output compared to the input by the time constant TFilter. At linear rise k*t of the input dimension, the output lags behind the input by k*TFilter. To achieve complete compensation of the delay of the filtered EMF with a linear EMF rise, that value is to be set at P188 at which the EMF changes maximum within a time period of TFilter: At P163= 8 → P188 = max. EMF rise within TFilter= line period/2 At P163= 9 → P188 = max. EMF rise within TFilter= line period At P163= 10 → P188 = max. EMF rise within TFilter= 2* line period At P163= 11 → P188 = max. EMF rise within TFilter= 4* line period At P163= 12 → P188 = max. EMF rise within TFilter= 8* line period Example: The maximum acceleration of the drive from idle to cut-in speed is 800 ms. The EMF thereby increases from 0% to 80% of 1.35*P078.i001. At P163= 10, the filter constant (at 50 Hz mains frequency) isTFilter= 40 ms → P188= 80% * 40 ms / 800 ms = 4.00% 10 Siemens AG SIMOREG DC-MASTER Operating Instructions 08.2010 Changed parameters: PNU Description P192 * FDS Control word for the Alpha W limit (armature) Value range [Unit] Steps [as of SW 2.1] 0 Continuous current: Inverter stability limit for the delay angle of the armature converter (Alpha W) = value according to parameter P151 Intermittent current: Alpha W = 165° 1 Inverter stability limit for the delay angle of the armature converter (Alpha W) = value according to parameter P151 (G163) No. indices Factory setting Type Ind: 4 FS=0 Type: O2 0 to 2 1 See Change (Access / Status) P052 = 3 P051 = 40 Online [starting from SW 3.2] 2 Inverter stability limit for the firing angle of the armature current converter (Alpha W) is linear dependent on armature current K0116 [can be set starting from SW 3.1]: K0116 = 0% → Alpha W = 160° (maximum value), K0116 = 100% of r072.i002 → Alpha W = value according to P151, K0116 > 100% of r072.i002 → Alpha W is reduced further linearly U831 This parameter is used in the SIMOREG DC-MASTER Control Module Section 12 - List of connectors and binectors New connectors: Connector Description Normalization K0126 Internal armature current actual value (effective value)[starting from SW 3.2] K0127 Armature current actual value (effective value) 100% (16384) ∧ = r072.002 100% (16384) ∧ = [starting from SW 3.2] P078.001* K0128 Active power with pure ohmic load [starting from SW 3.2] 3 2 π 100% (16384) ∧ = r072.002*P078.001* K0180 EMF from n-actual value, flux and P078.i001 [starting from SW 3.2] Function diag., Sheet 3 2 π 100% (16384) ∧ = P078.001* 3 2 π New binectors: Binector Name, description B0118 This binector is used in the SIMOREG DC-MASTER Control Module [starting from SW 3.2] B0119 This binector is used in the SIMOREG DC-MASTER Control Module [starting from SW 3.2] Siemens AG SIMOREG DC-MASTER Operating Instructions Function diag., Sheet 11 08.2010 SIMEA Siemens Industrial Manufacturing, Engineering and Applications Postfach 83, A 1211 Wien © Siemens AG, 2010 Subject to change without notice C98130-A7056-A004-01-7618