CIM 1 Lathe machine

Transkrypt

CIM 1 Lathe machine
Table of Contents
Table of Contents
Technika automatyzacji
CIM Computer Integrated Manufacturing
CIM 1-2 Individual components used in machining
CIM 1 Lathe machine
Lucas Nülle GmbH
1/12
1
2
2
3
3
www.lucas-nuelle.pl
Technika automatyzacji
Acquire practical and project-oriented laboratory skills and expertise:
Automation trainers, mechatronics trainers, PLC trainers
CIM Computer Integrated Manufacturing
CIM Computer Integrated Manufacturing
CNC programming and machining are key activities for many metalworking companys and demand a lot in
terms of training. Lucas Nülle is now offering solutions for CNC training to match its IMS range.
The CIM training system meets the demands for modern further education and vocational training in the
metalworking sector:
High quality machines
Professional software with simulation of operating procedures
Design and quality are up to modern industrial standards
Long lifetimes and consistently high precision of manufactured items over the long term
Functionality in line with modern industrial machinery
All machines are adapted to the particular needs of the educational curriculum
The optional automation accessories allow IMS stations to be connected together, e.g. CNC machines can be
coupled with the IMS robot station, which can then handle loading and unloading of the CNC equipment.
Lucas Nülle GmbH
2/12
www.lucas-nuelle.pl
CIM 1-2 Individual components used in machining
CIM 1-2 Individual components used in machining
Smaller projects involving machining and cutting technology can be carried out with individual components.
All production facilities are assembled out of individual IMS and CIM components. Sensible combinations can be
found under the headings "Machining technology subsystems" or "Examples of complete production systems".
CIM 1 Lathe machine
Lucas Nülle GmbH
3/12
www.lucas-nuelle.pl
CIM 1 Lathe machine
The compact lathe is optimally suited for educational purposes and is fully in line with industrial standards in
terms of design and functionality. All essential processes in modern manufacturing can be explained and
understood in a manner that reflects authentic practice. A few sensible simplifications, an easily understood
machine design and ease of operation mean that students can learn rapidly and reliably.
Benefits to you:
Compact CNC lathe
Hardened cast bed in line with industrial machinery
Professional software with simulation of operating procedures
Machine safety cabin
High-resolution axis motors
Clockwise/anti-clockwise spindle rotation
Continuously controllable main drive
Automatic 8-way tool bit changer
Made in Germany
Wyposazenie podstawowe, w sklad którego wchodzi:
Wyposażenie podstawowe, w skład którego wchodzi:
Pos.
nazwa produktu
Bestell-Nr.
1 Obrabiarka CNC z profesjonalnym oprogramowaniem
LM9712
Anz.
1
The CNC lathe can be used in both conventional and CNC mode.
The equipment included is as follows:
Triple clamp chuck , 100 mm diameter with lathe and drill
clamps
MK2 live (revolving) centre
Hardened prismatic cast bed
Tailstock with quick adjustment
Drive power, 1.4 kW, 230V, 50 Hz
Spindle speed 30 - 2300 rpm
Main spindle opening, 20 mm diam.
Interchangeable wheel set for cutting threads for metric
(0.4-4.0 mm) and imperial (10-32 G/") screws
Reversing gearbox for left-handed or right-handed threads
2 Automatic carriage/spindle drives
Bit width 600 mm – bit height 135 mm
Lucas Nülle GmbH
4/12
www.lucas-nuelle.pl
Connecting lead between PC and controller
Control unit with built-in controls and feed motors
Ball bearing spindle for both axes, including guide spindle
cover, allowing for very high gradient and positioning
accuracy
Machine safety cabin with integrated coolant system and
control cabinet with controls for the machine. The safety
cabin is designed to prevent accidents.
Automatic 8-way tool changer:
The tool changer allows tool bits to be interchanged
automatically during operation in CNC mode:
For 4 outside-acting tools of 10x10-mm cross section
For 4 inside-acting tool bits with locating bore of 16 mm
diameter
Professional lathe software:
The supplied professional lathe software makes it possible to go
from design of a product to the finished piece in the simplest of
fashions. Even complex contours can be transferred to the CNC
machine for processing from any drawing in DXF or HPGL format
with the aid of simple and easy-to-use software. In addition,
users can directly create drawings using the software itself or
work on the piece can be programmed using G and M codes.
The software makes automated manufacture possible using the
tool changer as well as allowing cutting of threads in CNC mode,
the use of an electronic manual control dial and high carriage
speeds.
Functionality:
Programming as per DIN 66025 using G and M codes plus
graphic programming
Graphic simulation of process with a representation of the
tool bit
Automatic CNC programming
Manual control
Dialog-oriented user interface
Data import from DXF, CAD, HPGL, STL files with
conversion into operable programs
Entry of technical data
Creation of contours using an integrated CAD module
allowing programming of dimensions
Machine-independent programming: CNC programs can
be created on various PCs without the CNC lathe being
connected, i.e. while the lathe is being used to work on
one piece, new programs can be being created on another
PC.
To write the programs and control the CNC lathe, a PC is
needed (not included).
Lucas Nülle GmbH
5/12
www.lucas-nuelle.pl
Dimensions: 490 x 1215 x 500 mm³ (HxWxD)
Weight: 150 kg
2 Szafka podstolikowa do obrabiarki CNC
LM9718
1
Under-table cabinet made of powder coated steel plate with locking
door and 2 removable shelves.
Includes height adjustment/levelling mechanism: oscillation and
damping components to prevent the machine or the machine cabinet
shifting and allow for accurate height adjustment on uneven floors.
Dimensions: 450 x 1060 x 850 mm³ (HxWxD)
Weight: 58 kg
Akcesoria:
Pos.
nazwa produktu
Bestell-Nr.
3 Zestaw narzędzi z materiałami
LM9713
Anz.
1
7-piece set of clamps, 10x10 mm diam.
All steel pieces for the lathe are provided with a hard-metal
quality cutting edge.
Includes raw materials for making IMS workpieces
Lucas Nülle GmbH
6/12
www.lucas-nuelle.pl
4 Zestaw narzędzi obróbkowych
LM9714
1
Set of spare hard-metal quality cutting edges to suit the tool set
LM9713
Consists of:
10 Reversible cutters
10 Reversible cutters
5 Reversible cutters
5 Reversible cutters
5 Spare scrapers, 75 x 8 mm, scraper width 2 mm
Materialy szkoleniowe:
Materiały szkoleniowe:
Pos.
nazwa produktu
Bestell-Nr.
5 Podręcznik CIM1: uruchomienie tokarki
SH5004-9K
Anz.
1
High-quality, bound, colour teachers’ manual with rigid spine,
including solutions. CD-ROM with additional manual, including
exercises and worksheets.
Details:
Theoretical background
Printed on high-quality 100-g/m² colour copy paper, book
cover on 210-g/m² glossy paper
Training contents:
Setting up the machine
Editing parameters
Connection to the lathe machine
Equipping the tool changer
Tool memory
Setting up tools
CAD programming
Turning a bolt according to specifications
Lucas Nülle GmbH
7/12
www.lucas-nuelle.pl
6 Interactive Lab Assistant: CIM1 Basics Turning
SO2800-4A
1
The experiment instructions are in the form of an Interactive Lab
Assistant course. This multimedia course guides students step by
step through the topics of machining technology. The geometric and
technological fundamentals are conveyed by means of easily
understood illustrations and animations.
Features:
Questions with feedback and evaluation logic for assessing
student progress
Printable document so that it is easy to print out the
experiment instructions and solutions
CD-ROM with Labsoft browser and course software
Opcjonalne akcesoria:
Pos.
nazwa produktu
Bestell-Nr.
7 Zestaw automatyzacji do obrabiarki CNC
LM9715
Anz.
1
Consists of:
Compressed air connector for the machine with supply and
maintenance units.
Solenoid valves for PLC control
Pneumatic clamp jaws/quick-release chuck for automatic
clamping of workpieces
Clamping range 1 - 30 mm
Clamp jaws, 20 mm diam.
Pneumatically opening protective door at the back of the
machine safety cabin
Lucas Nülle GmbH
8/12
www.lucas-nuelle.pl
8 Sprężarka, cichobieżna
SE2902-9L
1
LM9670
1
Bardzo cicha instalacja sprężonego powietrza z silnikiem
sprężarki, przełącznikiem termicznym i automatycznym
wyłącznikiem ciśnieniowym. Zbiornik ze stali specjalnej z
zaworem bezpieczeństwa i zaworem (przeciw)zwrotnym,
manometrem kontrolnym, spustem kondensatu, zaworem
odcinającym i zespołem przygotowania powietrza.
Moc silnika: 0,34 kW
Wydajność ssania: 50 l/min
Pobór prądu przy 8 barach: 2,9 A
Ciśnienie: 8 barów
Pojemność zbiornika: 15 l
Poziom hałasu: 40 dB (A)/1 m
Napięcie robocze: 230 V / 50 Hz
Wraz z kompletem węży i złączek
Wymiary: 500 x 410 x 410 mm (wys. x szer. x głęb.)
Masa: 19 kg
9 Węże i zestaw akcesoriów do systemów mechatronicznych
Uniwersalny zestaw węży i akcesoriów z drobnym osprzętem i
adapterami do podłączenia sprężarki do systemów
mechatronicznych.
1 x złącze sprężarki z tuleją nasadkową 8 mm
1x wtyk redukcyjny 6 mm / 8 mm
1x wtyk redukcyjny 4 mm / 6 mm
2 x łącznik kątowy 4 mm
5 x trójnik 4 mm
5 x trójnik 6 mm
5 x trójnik z redukcją 6 mm / 4 mm
20 m przewodu elastycznego PU 4 mm
10 m przewodu elastycznego PU 6mm
10 x zatyczka do połączenia wtykowego 4 mm
1 x zawór ręczny 3/2-drogowy, 5 mm
1 x przecinak do przewodów
Lucas Nülle GmbH
9/12
www.lucas-nuelle.pl
10 Osuszacz membranowy IDG3 z szybkozłączem i filtrem AF20 z
separatorem wody
LM9671
1
LM9716
1
Osuszacz membranowy, niezawodne, skuteczne i ekonomiczne
rozwiązanie do osuszania sprężonego powietrza.
Zwarta budowa, niewielka masa
Brak konieczności zasilania elektrycznego
Wbudowany tłumik hałasu dla zmniejszenia hałasu na
wylocie powietrza
Brak drgań lub generowania ciepła ciepła
Filtr powietrza, wysokiej jakości filtr MINI, separator wody
Obie strony z gwintem 1/4"
Półautomatyczne odwadnianie
Wysokiej jakości filtr 50 µ
Czyste sprężone powietrze
Wymienny wkład filtra
Zwarta konstrukcja
11 Zestaw kluczy imbusowych
Set of Allen wrenches, 9 piece
Chrome-vanadium steel
Nickel-plated
Angled
Wrench ends beveled
ISO 2936 compliant
Plastic slide cassette
Wrench widths in mm 2 – 2.5 - 3 - 4 - 5 - 6 - 8 – 10
Lucas Nülle GmbH
10/12
www.lucas-nuelle.pl
12 Suwmiarka z noniuszem
LM9717
1
Precision pocket slide caliper
Accuracy according to DIN 862
Stainless steel
Gauge matt-chrome plating
Contrast-rich scale
Main scale divisions recessed
For measuring inner and outer diameter and depth
Completely hardened
Jaw length: 40mm
Reading precision: 0.05mm
Measurement range: 150mm
With auto locking
Lucas Nülle GmbH
11/12
www.lucas-nuelle.pl
13 Oprogramowanie do programowania tokarki z symulacją 3D
SO4002-2A
1
Professional 3D programming software
Thanks to the integrated, post-processor designed especially for
this lathe machine direct programming of the CNC lathe machine
LM9712 is can be performed with the “lathe machine
programming software with 3D simulation”.
The professional lathe software permits you to explore in a
simple way everything from product construction to the finished
workpiece. Programming can be carried out in PAL, Fanuc or
ISO G-code. Furthermore, the user has the option of converting
the source code programmed in PAL or Fanuc into ISO G-code
using a post-processor. After programming has been completed,
the program itself can be simulated in 3D. Potential programming
errors can be rectified thus preventing any damage to the tool.
The software also offers the possibility of automated
manufacturing thanks to the use of tool changers, thread cutting
in CNC operating mode, electronic handwheel deployment as
well as very high processing speeds.
Scope of operations:
Program input in accordance with DIN 66025 using G and
M functions, as well as PAL programming
3D simulation of the processing operations with the
machine and tool depicted
Data transfer from PAL or Fanuc source code and
conversion into an operational G code program
Input of technology values
Machine independent programming: CNC programs can
be created on several PCs regardless of the CNC lathe
involved, i.e. during workpiece processing on the CNC
lathe new programs can be written in parallel on other PCs
Cutting radius compensation
Classroom license covers installation on 15 workstations
(with a network dongle)
A PC is needed for creating the program and for
controlling the CNC lathe machine (not included in the
scope of supply).
Languages: englisch, spanish
Lucas Nülle GmbH
12/12
www.lucas-nuelle.pl

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