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PROCEEDINGS OF THE INSTITUTE OF VEHICLES 2(106)/2016 Adrian Chmielewski1, Robert Gumiński2, Jędrzej Mączak3 ANALYSIS OF ISOTHERMAL THERMODYNAMIC PROCESSES IN THE STIRLING ENGINE Nomenclature: cp -specific heat at constant pressure [J/kgK] cv -specific heat at constant volume [J/kgK] κ - isentropic exponent (κ=cp/cv) lc - length of compression space [m] lco - length of the cooler [m] lr - length of the regenerator [m] lh - length of the heater [m] lh - length of the expansion space [m] dmcor - the flow of the working gas mass at the cor control border [kg/s] dmhe - the flow of the working gas mass at the he control border [kg/s] dmr - the flow of the working gas mass at the regenerator [kg/s] dmrc - the flow of the working gas mass at the rc control border [kg/s] dmrh - the flow of the working gas mass at the rh control border [kg/s] dQh - rate of heat transfer to heater [J/s] dQc - rate of heat transfer to cooler [J/s] dQr - rate of heat transfer to regenerator [J/s] p - working gas pressure [Pa] dp - the pressure derivative [Pa/s] mtot - total mass of the working gas mass in the all spaces [kg] mc - working gas mass in the compression space [kg] mr - working gas mass in the regenerator [kg] mh - working gas mass in the heater [kg] mco - working gas mass in the cooler [kg] me - working gas mass in the expansion space [kg] R - individual gas constant [J/kgK] Vc - working gas volume in the compression space [m3] Ve - working gas volume in the expansion space [m3] Vco - working gas in the cooler [m3] Vr - working gas volume in the regenerator [m3] Vh - working gas volume in the heater [m3] Te.- expansion space temperature [K] Tco.- compression space temperature [K] Trc - temperature on the regenerator on the side of the cooler [K] Trh - temperature on the regenerator on the side of the heater [K] τ - temperature indicator (Tc/Th) [-] Tr - temperature of the regenerator element Tr=(Th-Tc)/(lnTh/Tc) [K] cco - the control border between the compression space and the cooler [–] cor - the control border between the cooler and the regenerator [–] rh - the control border between the regenerator and the heater [–] he - the control border between the heater and the expansion space [–] 1. Introduction This work focuses on the isothermal thermodynamic analysis of the Stirling engine. The Stirling engine is an external combustion heat machine using heat supplied from the outside. It operates in the closed thermodynamic cycle with the intermittent isothermal and isochoric compression and expansion of the working gas in the working chamber with the defined temperature difference between the lower and upper heat sources [1, 2]. The work prediction [3] of such an engine, using the thermodynamic analysis, is particularly vital. The forerunners of thermodynamic analyses and mathematical descriptions of the Stirling engines were Walter [4], Urieli [5], Berchowitz [6], Shoureshi [7], Organ [8], Martini [9], Żmudzki [10]. In theoretical thermodynamic analyses, where there is the ideal heat regeneration, thermal efficiency of the ideal closed Stirling cycle is equal to the Carnot cycle efficiency [4-11]. Increasing the cycle’s efficiency is possible through increasing the temperature difference between the lower and the upper heat sources, which can be achieved by, among others: decreasing the temperature of the lower heat source or increasing the temperature of the upper heat 1 Research Assistant Adrian Chmielewski, Institute of Vehicles, Warsaw University of Technology, Assistant Professor Robert Gumiński, Institute of Vehicles, Warsaw University of Technology, 3 Associate Professor Jędrzej Mączak, Institute of Vehicles, Warsaw University of Technology. 2 21 source at the constant temperature of the lower heat source. Increasing the temperature of the upper heat source is limited by the thermal fatigue enduring properties of the hightemperature heat exchangers. Moving on to the techniques of conducting analyses for Stirling engines, it should be emphasised that they are divided, according to Martini’s nomenclature, into analyses from the zero- to the fourth-order [1-4]. In these mathematical models, the whole engine is divided into several or over a dozen of sections (control volume units), therefore, they are practically zero- or onedimensional models [4-17]. The analysis of thermodynamic processes itself can be conducted at different levels of difficulty and with different degrees of simplification, starting from the simplest: isothermal analyses [4-12] (constant temperature values in control spaces), adiabatic analyses [4-9] (no heat exchange in the compression and expansion spaces), quasi-adiabatic, to more advanced polytropic considerations [17]. In this work, in Chapter 2, the authors focused on theoretical foundations and the description of the ideal isothermal thermodynamic processes taking place in the Stirling engine. 2. Isothermal analysis of thermodynamic processes This chapter discusses isothermal analysis of the thermodynamic processes taking place in the Stirling engine. The analysis was carried out with the assumption that the temperatures in the cooler space (Vco) and in the compression space (Vc) are equal to each other and constant Tc = Tco = const. Similar assumption for the isothermal transformations was adopted for both the temperature in the heater space (Vh), and in the expansion space (Ve), where, respectively Th= Te = const. (Fig. 1). Figure 1 shows the division of the working space into sections, which correspond to the volume unitsof the heat exchangers (Vco - volume of the cooler, Vr – volume of the regenerator, and Vhvolume of the heater). The total mass of the working gas in the working space is constant, mt=const. and it is a sum of the mass of the working gas in individual sections, which can be written as follows: mt mc mco mr mh me (1) Using the Clapeyron equation pV = mRT allows for formulating the relation for the pressure change in the working space for isothermal analyses: p Vc Tc Vco Tco mt R mt R Vr Vh Ve 1 Vc Vco Vr 1 Vh Ve Tc Tr Th Tr Th Te (2) Figure 1 presents the temperature change in the selected sections of the working space. In the case of the regenerator, whose activity is accumulating energy (collecting heat from the working gas while it is transferred from the heater, and supplying the heat accumulated in the regenerator matrix during transferring the working gas from the cooler). 22 Fig. 1. Diagram of the working space divided into sections The effect of the transferring process of the working gas is temperature change on the regenerator’s length lr from the temperature Tc (from the cold side) to the temperature Th from the hot side, which can be written as: Tr ( x) x(Th Tc ) / l r Tc (3) Analysing Figure 1, a relation describing the working gas mass in the regenerator can be written: mr Ar l r R lr p (T 0 h T Vr 1 dx p ln h Tc ) x Tc l r R(Th Tc ) Tc (4) Substituting for equation (3) the relation mr = pVr / TrR, we obtain a relation describing the mean temperature at the regenerator: Tr (Th Tc ) / ln(Th / Tc ) (5) Figure 2 shows the space of energy exchange in one of the working sections (Fig. 1.), including: the compression space or the expansion space. 23 minp,Tinp mout,Tout m, p, T, V W Q T=Tinp=Tout Fig. 2. Space of energy exchange for isothermal processes An equation of state for a system considered in such a way (Fig. 2) can be put as follows: dQ c p Tinpdminp c pToutdmout dW cv d (mT ) (6) Given that T = Tinp = Tout, the following can be written: dQ c pT dminp dmout pdV cv d (mT ) (7) dm Analysis of the heat exchange at the heat exchangers (heater, cooler), (Fig. 3), shows that pdV = 0, thus the relation (6) takes the form: dQ c pTdm cv d (mT ) dQ dmT (cv c p ) (8) R Cooler cco dmcco Regenerator cor Heater rh dmcor mr, p, Tr, Vr dmrh dmr dQco dQr he dmhe dQh Fig. 3. Mass flow and heat exchange at the heat exchangers With the knowledge of dm = Vdp / RT, the following can be written for the cooler: dQco Vco dp And for the heater: 24 (9) dQh Vh dp (10) The last element of the considered heat exchangers is the regenerator. Figure 4 presents the mass flow of the working gas, as well as the heat exchange taking place at the regenerator. Regenerator cor rh dminp=dmcormr, p, Tr, Vr dmout=dmrh dmr dQr Fig. 4. Mass flow and heat exchange at the regenerator In the case of the regenerator, it is known as a fact that: dmr dminp dmout dmcor dmrh (11) Respectively, dmcor amounts to: dmc or dmc dmco 1 pdVc dpVc Vco RTc (12) Respectively, dmrh amounts to: dmrh dme dmh 1 pdVe dpVe Vh (13) RTh The heat exchange taking place at the regenerator can be written as: dQr cv dmrTr c p (Tc dmcor Th dmrh ) (14) After implementation of the relations (11-13) to (14) and simple transformations, we obtain: 1 dQr cvVr dp c p dpVc Vco V hVe pdVe dVc (15) R The last unknown is a pressure derivative, which can be determined by differentiating the relation (1): 0 dmc dme dmh dmco dmr dmc dme Respectively, dmc amounts to: 25 dp Vh Vr Vc R Th Tr Tc (16) dmc pdVc Vc dp RTc RTc (17) dme pdVe Ve dp RTe RTe (18) Whereas dme amounts to: Inserting relations (17) and (18) into relation (16), and taking into account that Tc / Th , we obtain the relation for dp: dp pdVc dVe pdVc dVe (19) 1 1 1 Vc Vco ln Vr Vh Ve Vc Vco ln Vr Vh Ve 1 1 3. Summary In this paper, a complex derivation of the relations which will serve the purpose of mathematical modelling of the isothermal thermodynamic processes taking place in the Stirling engine has been presented. The results of the analyses will be extended in the future in the advanced, combined quasi-adiabatic model using the dynamic model of the piston-crankshaft assembly [18-20], and the results of experimental and operational research [21-26] on the Alpha-type Stirling engine. The authors of this work plan to use an ANFIS (Adaptive Neuro-Fuzzy Inference System) neuro-fuzzy controller [27-34] to control such a system. References: [1] Cinar C., Yucesu S., Topgul T., Okur M.: Beta-type Stirling engine operating at atmospheric pressure, Applied Energy Vol. 81, pp. 351–357, 2005. [2] Shazly J.H., Hafez A.Z., El Shenawy E.T., Eteiba M.B.: Simulation, design and thermal analysis of a solar Stirling engine using MATLAB, Energy Conversion and Management, Vol. 79, pp. 626–639, 2014. 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Abstract This work presents a thermodynamic analysis for thermodynamic processes taking place in the Stirling engine working space. The working space was divided into operational sections, which corresponded to the analysed control volume units, including: the compression space, cooler, regenerator, heater, and the expansion space. On the basis of the conducted thermodynamic analysis, useful relations were derived, which will be used in the future to build the advanced, combined model in which energy 28 and heat losses are taken into consideration, as well as the Stirling engine dynamics during the work cycle. Among the most important thermodynamic processes presented in this work, are: heat exchange at the heat exchangers (the cooler, regenerator, heater), and the isothermal heat exchange in the compression and expansion spaces. Keywords: thermodynamic analysis, isothermal processes, Stirling engine. ANALIZA IZOTERMICZNYCH PROCESÓW TERMODYNAMICZNYCH ZACHODZĄCYCH W SILNIKU STIRLINGA Streszczenie W niniejszej pracy przedstawiono analizę termodynamiczną dla procesów termodynamicznych zachodzących w przestrzeni roboczej silnika Stirlinga. Przestrzeń robocza podzielona została na sekcje robocze, które odpowiadały analizowanym objętościom kontrolnym, m.in: przestrzeni sprężania, chłodnicy, regeneratora, nagrzewnicy oraz przestrzeni rozprężania. Na podstawie przeprowadzonej analizy termodynamicznej wyprowadzono użyteczne zależności, które zostaną w przyszłości wykorzystane do budowy zaawansowanego kombinowanego modelu uwzględniającego straty energii, ciepła oraz dynamikę silnika Stirlinga podczas realizacji cyklu roboczego. Do najważniejszych procesów termodynamicznych przedstawionych w niniejszej pracy zaliczyć należy: wymianę ciepła na wymiennikach ciepła (chłodnicy, regeneratorze, nagrzewnicy) oraz izotermiczną wymianę ciepła w przestrzeniach sprężania oraz rozprężania. Słowa kluczowe: analiza termodynamiczna, procesy izotermiczne, silnik Stirlinga. 29