Schischek - AP Automatyka

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Schischek - AP Automatyka
Schischek Explosionproof.
Protection of Life. Health. Assets.
Technical
Short information
2012
2 0 1 4
Price list –short
Technical
valid from
information
1. January 2014 2014
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
Schischek Global Coverage
Greenland
Sweden
Iceland
Finland
R
u s s i a
Norway
Estonia
C a n a d a
United Kingdom
Latvia
Denmark
Lithuania
Neth.
Ireland
Bel.
France
Czech Rep.
Licht.
Switz.
Austria
Italy
Ukraine
Slovakia
Albania Mace.
Bulgaria
Uzbekistan
Georgia
Armenia Azerb.
Greece
Turkmenistan
Turkey
Tunisia
Kyrgyzstan
N. Korea
Tajikistan
Syria
Cyprus
Lebanon
Israel
Malta
Morocco
Mongolia
Romania
Bos. &
Serb.
Herz.
Mont.
Gibraltar
Kazakhstan
Mold.
Hungary
Slovenia
Croatia
Spain
Portugal
United States
Belarus
Poland
Germany
Lux.
C
Iraq
Iran
Saudi
Kuwait
Bahrain
Qatar
Arabia U.A.E.
h i n
S. Korea
a
Japan
Afghanistan
Jordan
Algeria
Bahamas
Mexico
Cuba
Belize
Guatemala
El Salvador
Mauritania
Haiti
Cape Verde
Trinidad & Tobago
Panama
Venezuela
Guyana
French Guiana
Colombia
Senegal
Gambia
Guinea-Bissau
Nicaragua
Costa Rica
Egypt
(Occupied by Morocco)
Dom. Rep.
Puerto Rico
Jamaica
Honduras
Libya
Western Sahara
Suriname
Guinea
Sierra Leone
Liberia
Mali
Burkina Faso
Benin
Cote
Togo
d'Ivoire
Ghana
Chad
Eritrea
Sudan
2
Cambodia
Cameroon
Central African Republic
Sri Lanka
Somalia
Uganda
Congo
Dem. Rep.
of Congo
Hong
Kong
Taiwan
Philippines
Vietnam
Palau
Brunei
Malaysia
Singapore
Kenya
Rwanda
Burundi
I n d o n e s i
a
Tanzania
B r a z i l
Zambia
Bolivia
Namibia
Paraguay
Papua
New Guinea
Solomon Islands
East Timor
Angola
Chile
Laos
Thailand
Ethiopia
Peru
Headquarter/ Manufacturing
Schischek GmbH
Mühlsteig 45
Gewerbegebiet Süd 5
90579 Langenzenn
Germany
Tel. +49 9101 9081- 0
Fax +49 9101 9081-77
[email protected]
www.schischek.com
Bangladesh
India
Yemen
Dijbouti
Nigeria
Gabon
Bhutan
Oman
Niger
Equatorial Guinea
Ecuador
Nepal
Pakistan
Somoa
Malawi
Vanuatu
Fiji
Zimbabwe
Mauritius
Mozambique
Tonga
Botswana
Swaziland
Lesotho
Madagascar
A u s t r a l i a
South Africa
Argentina
Uruguay
New Zealand
Schischek GmbH – Langenzenn / Germany
Rotork - Schischek Sales
Schischek contact worldwide:
www.schischek.com/contact/schischek-worldwide
www.rotork.com/en/contact/index/
www.schischek.com
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Price list 2014
Technical
short info 2014
Safety, worldwide,
in thousands of applications!
Explosion protection since 1975
Safety is essential
Since 1975 Schischek has supplied electric explosion
proof products worldwide for heating, ventilation and
air-conditioning, for industrial and offshore applications.
With this motto we state that explosion protection is not
a question of statistics or half hearted solutions but that
100% safety must be guaranteed at all times. Explosion
protection means taking on responsibility.
Schischek Explosionproof has become an important
partner for consultants, public authorities, control companies, installers, OEM‘s and, not least of all, the end
user.
As supplier of components, we have always considered
it our duty to develop products in conjunction with other
control equipment. Modern Ex equipment, reliable,
proven and with “state of the art” technology.
“There is no little ex-protection!”
People have confidence in us as Ex protection specialists and in you as consultant, installer and contractor.
All Schischek Ex products are, therefore, PTB certified,
approved by and produced according to the very latest
standards and regulations. According to type and kind
of protection, our products are suitable for operation in
Ex areas, zones 0, 1, 2, 20, 21 and 22, including gases,
vapours, mists and dusts – of course in accordance
with ATEX 94/9/EC.
Heating, Ventilation, Air-Conditioning
Schischek supplies control companies and contractors
in the Building Automation market. We have developed
equipment which is compatible with nearly all control
systems. By combining Schischek products with conventional switching and control equipment, reliable
high quality systems are implemented that conform to
Ex protection standards. Some examples of use are
fire and smoke dampers, paintspray areas, exhaust
systems in chemical laboratories, battery rooms, sewage treatment plants, pumping stations etc.
Harsh environmental conditions and robust quality
cause stringent design / construction requirements on
components and materials. A fast closing electric actuator for fire / smoke dampers of less than 3 seconds
is a requirement on oil and gas platforms as well as
on FPSO‘s. After an intense development process
including trials, a completely new concept in actuator engineering was produced. Since, thousands of
Schischek actuators in special aluminium, C5-M and
stainless steel housings have been delivered and installed, moreover, the product range has been continuously enlarged and refined.
Whether you need air flow control in a pharmaceutical
plant or temperature regulation of paint tanks in the car
industry, Schischek offers cost-effective solutions specifically designed for control integration. Ex protection
is required for applications from paint spray shops to
drying stations. System compatibility with all aspects
of control facilitates integrated planning from design to
completion. At the same time, safety and reliability increase in planning, installation, approval and operation.
Since all equipment is maintenance-free, cost savings
are realised.
In co-operation with valve and damper manufacturers, industrial control companies and contractors,
Schischek products are in use worldwide. Our products
are characterised by the “highest protection class, compact size and easy handling”.
We can provide solutions to problems as far as Ex
ventilation and precise temperature control in industrial
plants are concerned.
Offshore, Onshore, Shipbuilding
Chemical, Pharmaceutical, Car Industries
Water Treatment Plants, Compressor Stations
www.schischek.com
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Technical
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Which components have to be explosion proof ?
I
n the diagram below, a typical air-handling system shows which equipment is allowed
in the Ex area and which should only be placed in the safe area. The diagram does
not claim to be complete.
Air damper
Air filter
I
f in doubt, please do not hesitate to consult us at Schischek. We will advise you in any
case. A brief discussion in the early stages of planning can avoid substantial costs in
remedial work later and gives you the peace of mind that you have a safely installed
operating system.
Heater
Fan
Humidifier
+
M
Ex area
M
rP
1
6
3
F
rP
7
6
2
M
Safe area
M
%rH
rF
Hz
1
2
Quarter turn actuators for dampers and valves
ExMax
RedMax
‡
‡
‡
‡
‡
4
Failsafe linear valve actuators
ExMax + LIN
RedMax + LIN
«1P
VHF ƒ
On-off, 3-pos
modulating
with/without spring return
3
‡
‡
‡
‡
‡
‡
«1
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0,1...15 sec /mm
On-off, 3-pos
modulating
with spring return
4
Linear valve actuators
ExRun
RedRun
‡
‡
‡
‡
‡
«1
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2...15 sec /mm
On-off, 3-pos
modulating
Temperature and humidity sensors
ExCos-D
RedCos-D
‡ íƒ&«ƒ&
‡ «U+
‡ full range adjustable
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Price list 2014
Technical
short info 2014
Y
ou should be aware of the areas of installation where an explosive atmosphere
may build up. Furthermore, you should have the responsible authority classify the
relevant Ex zone and in combination with type and condition of the explosive medium,
you should be able to select suitable explosion proof equipment.
Restrictor
%rH
rF
4
7
5
ith Schischek products this is simple because all equipment is certified
according to the highest safety standards – according to ATEX, of course!
Restrictor
Air damper
Fire damper
rP
M
M
°C
rP
°C
W
8
8
°C
PLC-System
5
PLC-System
Filter monitoring, fan belt protection
ExCos-P
RedCos-P
ExBin-P
RedBin-P
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‡ full range adjustable
‡
‡
‡
‡
‡
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Pressure/Differential pressure
Fan-belt protection
Filter protection
1- or 2-stage switching point
1
VAV
6
Pressure/ differential pressure sensors
1
7
Thermostats, humidistats, Frost protection
8
Controller
ExBin-D
RedBin-D
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‡ 1- or 2-stage
ExReg-V
Differential pressure
‡ «3D9$9
ExBin-FR
RedBin-FR
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‡ &DSLOODU\PP
‡ 1-stage switching point
ExReg-D
Temperature/Humidity
‡ íƒ&«ƒ&
‡ «U+
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Price list 2014
Technical
short info 2014
Table of contents
Product series
Quarter turn actuators 90°
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Special options for actuators
Overview
special options for actuators
Overview
heating system ExPolar for actuators
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Controller for VAV, pressure, temperature, humidity
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Modulating sensors for temperature, humidity, pressure/ differential pressure
Overview
modulating sensors
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ExCos-A
transducer for passive, potential free, modulating ExSens sensors
RedCos-A
transducer for passive, potential free, modulating ExSens sensors
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ExLine
transducer EXL-IMU-1 for passive, potential free, modulating ExSens sensors
ExSens
modulating, passive temperature- /humidity- /pressure sensors
Binary sensors (thermostats, hygrostats, pressostats, fan belt protection, frost protection)
Overview
binary sensor technology
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ExSens
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Special options for sensors
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special options for sensors
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heating system ExPolar for sensors
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Installation areas in zone
Page
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32-34
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AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
Table of contents
Product series
Door holder magnets
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Components
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Additional information
Product codes /definitions
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Price list 2014
Technical
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Introducing ExMax – Damper actuators for explosion proof areas!
Quarter turn and rotary applications for damper control ...
HAZARDOUS LOCATIONS ZONE 1, 2, 21, 22
FAST SPRING RETURN TIME
SIL2 FAIL SAFE FUNCTION
UNIVERSAL POWER SUPPLY
STAINLESS STEEL SOLUTION
EASY INSTALLATION
COMPACT DIMENSIONS
8
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..Max(OHFWULFDOGULYHHQJLQHHULQJZLWKƒDQJOHRIURWDWLRQ±2YHUYLHZ
Overview ..Max quarter turn actuators
The actuator series are subdivided in 3 installation- and 5 application areas.
The actuator concept offers obvious advantages:
Installation areas:
ExMax- ..................... actuators for use in hazardous areas zone 1, 2, 21, 22
RedMax- ................... actuators for use in hazardous areas zone 2, 22
InMax- ....................... actuators for use in safe area
1.
2.
3.
4.
5.
7.
8.
9.
10.
Application areas:
Ex/ Red/ InMax ......... IRUDLUDQGILUHGDPSHUV9$9FRQWUROEDOOYDOYHVFRQWUROGDPSHUV
Small dimension, compact, easy installation, highest protection classes, cost effective
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Integrated heater for low temperatures
On site adjustable motor running time
Integrated manual override
Useful accessories such as retrofit limit switches
Actuators are direct coupling
Actuators for air-dampers
ExMax.., RedMax.., InMax.. ¼ turn actuators
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Actuators for smoke- and fire-dampers
ExMax.., RedMax.., InMax.. ¼ turn actuators
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ExMax.., RedMax.., InMax.. ¼ turn actuators
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Actuators for ball valves
ExMax.., RedMax.., InMax.. ¼ turn actuators
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Actuators for butterfly valves and other ¼ turn valves
ExMax.., RedMax.., InMax.. ¼ turn actuators
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Safe area
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Price list 2014
Technical
short info 2014
ExMaxƒ([TXDUWHUWXUQDFWXDWRUVVL]H³6´IRU]RQH
Explosion proof
Features of ExMax - ... size S
Size S
ExMax-…
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Description
Basics for all ExMax-.. size S
ExMax are, in acc. with type, for automation of air
dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarter
turn armatures.
certified according
ATEX, SIL, IECEx,
*2675571
Delivery:
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Ex-d quarter turn actuators without spring return, 24 to 240 VAC/DC, for zone 1, 2, 21, 22
Type
Torque
Running time 90° Spring return Control mode
ExMax- 5.10
ExMax-15.30
ExMax- 5.10-S
ExMax-15.30-S
ExMax- 5.10-Y
ExMax-15.30-Y
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Ex-d quarter turn actuators with spring return, 24 to 240 VAC/DC, for zone 1, 2, 21, 22
Type
Torque
Running time 90° Spring return Control mode
ExMax-5.10- F
ExMax- 15- F
ExMax-5.10-SF
ExMax- 15-SF
ExMax-5.10-YF
ExMax- 15-YF
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ExMax- 15-BF
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Type
Torque
Running time 90° Spring return Control mode
ExMax- 8- F1
ExMax-15- F1
ExMax- 8-SF1
ExMax-15-SF1
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ExMax-15-BF1
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Accessories
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Technical data
ExSwitch
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ExBox-Y/S
ExBox-Y/S/SW
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ExBox-BF/SW
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Special options and offshore kits see page 23
10
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
ExMaxƒ([TXDUWHUWXUQDFWXDWRUVVL]H³0´IRU]RQH
Explosion proof
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Size M
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ExMax are, in acc. with type, for automation of air
dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarter
turn armatures.
certified according
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*2675571
Delivery:
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4 screws.
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ExMax-50.75
ExMax- 100
ExMax- 150
ExMax-50.75-S
ExMax- 100-S
ExMax- 150-S
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Torque
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ExMax-30- F
ExMax-50- F
ExMax-60- F
ExMax-30-SF
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Ex-d quarter turn actuators with 3 sec. spring return for Offshore application, 24 to 240 VAC/DC, for zone 1, 2, 21, 22
Type
Torque
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ExMax-30- F3
ExMax-50- F3
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ExMax-50-SF3
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Special options and offshore kits see page 23
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
11
Price list 2014
Technical
short info 2014
RedMaxƒ([TXDUWHUWXUQDFWXDWRUV³6´IRU]RQH
Explosion proof
Features of RedMax - ... size S
Size S
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Description
Basics for all RedMax-.. size S
RedMax are, in acc. with type, for automation of air
dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarter
turn armatures.
Delivery:
DFWXDWRUaPFDEOHDOOHQNH\IRUPDQXDORYHUULGH
4 screws.
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Type
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RedMax- 5.10
RedMax-15.30
RedMax- 5.10-S
RedMax-15.30-S
RedMax- 5.10-Y
RedMax-15.30-Y
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Ex-n quarter turn actuators with spring return, 24 to 240 VAC/DC, for zone 2, 22
Type
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RedMax-5.10- F
RedMax- 15- F
RedMax-5.10-SF
RedMax- 15-SF
RedMax-5.10-YF
RedMax- 15-YF
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RedMax- 15-BF
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6
6
Ex-n quarter turn actuators with 1 sec. spring return for Offshore application, 24 to 240 VAC/DC, for zone 2, 22
Type
Torque
Running time 90° Spring return Control mode
RedMax- 8- F1
RedMax-15- F1
RedMax- 8-SF1
RedMax-15-SF1
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RedMax-15-BF1
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6
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6
6
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Accessories
Type
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RedSwitch
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RedBox-Y/S/SW
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Special options and offshore kits see page 23
12
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
RedMaxƒ([TXDUWHUWXUQDFWXDWRUV³0´IRU]RQH
Explosion proof
RedMax-…
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Gas + Dust
certified according
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*2675571
UL*, CSA*,
Features of RedMax - ... size M
Size M
Description
Basics for all RedMax-.. size M
RedMax are, in acc. with type, for automation of air
dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarter
turn armatures.
Delivery:
DFWXDWRUaPFDEOHDOOHQNH\IRUPDQXDORYHUULGH
4 screws.
«$YHUVLRQRQO\
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Type
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RedMax-50.75
RedMax- 100
RedMax- 150
RedMax-50.75-S
RedMax- 100-S
RedMax- 150-S
RedMax-50.75-Y
RedMax- 100-Y
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Ex-n quarter turn actuators with spring return, 24 to 240 VAC/DC, for zone 2, 22
Type
Torque
Running time 90° Spring return Control mode
RedMax-30- F
RedMax-50- F
RedMax-60- F
RedMax-30-SF
RedMax-50-SF
RedMax-60-SF
RedMax-30-YF
RedMax-50-YF
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RedMax-60-BF
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Ex-n quarter turn actuators with 3 sec. spring return for Offshore application, 24 to 240 VAC/DC, for zone 2, 22
Type
Torque
Running time 90° Spring return Control mode
RedMax-30- F3
RedMax-50- F3
RedMax-30-SF3
RedMax-50-SF3
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RedMax-50-BF3
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Accessories
Type
Technical data
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Mechanical adaptation for mounting on ..Max actuators size M, required to replace a previous type EXT30..-F3, EXT50..-F3 or EXT50..
Special options and offshore kits see page 23
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
13
Price list 2014
Technical
short info 2014
InMaxƒTXDUWHUWXUQDFWXDWRUV³6´IRUVDIHDUHD
Industrial
Features of InMax - ... size S
Size S
InMax-…
127([SORVLRQSURRI
and only for
use in safe area
,3
Description
Basics for all InMax-.. size S
InMax are, in acc. with type, for automation of air
dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarter
turn armatures.
Delivery:
DFWXDWRUaPFDEOHDOOHQNH\IRUPDQXDORYHUULGH
4 screws.
‡ 24…240 VAC/DC self adaptable power supply
‡ Up to 5 different running times adjustable on site
‡ ƒDQJOHRIURWDWLRQƒIRUSUHWHQVLRQ
‡ 100% overload protected
‡ $OXPLQLXPKRXVLQJ,3FDEOHaP
‡ ƒ& ƒ&LQWHJUDWHGKHDWHU
‡ Emergency manual override
‡ Squared shaft connection 12 × 12 mm
‡ 'LPHQVLRQV+î:î'îîPP
Quarter turn actuators without spring return, 24 to 240 VAC/DC, for safe area
Type
Torque
Running time 90° Spring return Control mode
InMax- 5.10
InMax-15.30
InMax- 5.10-S
InMax-15.30-S
InMax- 5.10-Y
InMax-15.30-Y
1P1P
1P1P
1P1P
1P1P
1P1P
1P1P
VHF
VHF
VHF
VHF
VHF
VHF
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2QRIISRV
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Features
Size
6
6
6
6
6
6
Quarter turn actuators with spring return, 24 to 240 VAC/DC, for safe area
Type
Torque
Running time 90° Spring return Control mode
InMax-5.10-F
InMax- 15-F
InMax-5.10-SF
InMax- 15-SF
InMax-5.10-YF
InMax- 15-YF
InMax-5.10-BF
InMax- 15-BF
1P1P
1P
1P1P
1P
1P1P
1P
1P1P
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VHF
VHF
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,Q3UR77FRQQHFWRU
Size
6
6
6
6
6
6
6
6
Quarter turn actuators with 1 sec. spring return for Offshore application, 24 to 240 VAC/DC, for safe area
Type
Torque
Running time 90° Spring return Control mode
InMax- 8-F1
InMax-15-F1
InMax- 8-SF1
InMax-15-SF1
InMax- 8-BF1
InMax-15-BF1
1P
1P
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1P
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VHF
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2QRII
2QRII
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,Q3UR77FRQQHFWRU
Size
6
6
6
6
6
6
Accessories
Type
Technical data
InSwitch
InBox-3P
InBox-3P/SW
InBox-Y/S
InBox-Y/S/SW
InBox-BF
InBox-BF/SW
MKK-S
KB-S
HV-SK, HV-SL
AR-12-xx
InPro-TT-…
Retrofit-Kit ..Max-S
External, adaptable, on site adjustable auxiliary switch with 2 potential free contacts, adaptable to InMax-... actuators
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Special options and offshore kits see page 23
14
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AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
InMaxƒTXDUWHUWXUQDFWXDWRUV³0´IRUVDIHDUHD
Industrial
InMax-…
127([SORVLRQSURRI
and only for
use in safe area
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Features of InMax - ... size M
Size M
Description
Basics for all InMax-.. size M
InMax are, in acc. with type, for automation of air
dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarter
turn armatures.
Delivery:
DFWXDWRUaPFDEOHDOOHQNH\IRUPDQXDORYHUULGH
4 screws.
‡ 24…240 VAC/DC self adaptable power supply
‡ Up to 5 different running times adjustable on site
‡ ƒDQJOHRIURWDWLRQƒIRUSUHWHQVLRQ
‡ 100% overload protected
‡ $OXPLQLXPKRXVLQJ,3FDEOHaP
‡ ƒ& ƒ&LQWHJUDWHGKHDWHU
‡ Emergency manual override
‡ 6TXDUHGVKDIWFRQQHFWLRQîPP
‡ 'LPHQVLRQV+î:î'îîPP
Quarter turn actuators without spring return, 24 to 240 VAC/DC, for safe area
Type
Torque
Running time 90° Spring return Control mode
InMax-50.75
InMax- 100
InMax- 150
InMax-50.75-S
InMax- 100-S
InMax- 150-S
InMax-50.75-Y
InMax- 100-Y
1P1P
1P
1P
1P1P
1P
1P
1P1P
1P
VHF
VHF
VHF
VHF
VHF
VHF
VHF
VHF
Feedback
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SRV«9'&P$ «9'&P$
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Size
0
0
0
0
0
0
0
0
Quarter turn actuators with spring return, 24 to 240 VAC/DC, for safe area
Type
Torque
Running time 90° Spring return Control mode
InMax-30- F
InMax-50- F
InMax-60- F
InMax-30-SF
InMax-50-SF
InMax-60-SF
InMax-30-YF
InMax-50-YF
InMax-30-BF
InMax-50-BF
InMax-60-BF
1P
1P
1P
1P
1P
1P
1P
1P
1P
1P
1P
VHF
VHF
VHF
VHF
VHF
VHF
VHF
VHF
VHF
VHF
VHF
aVHF
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aVHF
aVHF
aVHF
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aVHF
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Size
0
0
0
0
0
0
0
0
0
0
0
Quarter turn actuators with 3 sec. spring return for Offshore application, 24 to 240 VAC/DC, for safe area
Type
Torque
Running time 90° Spring return Control mode
InMax-30- F3
InMax-50- F3
InMax-30-SF3
InMax-50-SF3
InMax-30-BF3
InMax-50-BF3
1P
1P
1P
1P
1P
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VHF
VHF
VHF
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Size
0
0
0
0
0
0
Accessories
Type
Technical data
InSwitch
InBox-3P
InBox-3P/SW
InBox-Y/S
InBox-Y/S/SW
InBox-BF
InBox-BF/SW
MKK-M
HV-MK
AR-16-xx
InPro-TT-…
Retrofit-Kit ..Max-M
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Special options and offshore kits see page 23
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
15
Price list 2014
Technical
short info 2014
Introducing ExMax+LIN&ExRun – Valve actuators for explosion proof areas!
Linear applications for valve control ...
HAZARDOUS LOCATIONS ZONE 1, 2, 21, 22
FAST SPRING RETURN TIME
SIL2 FAIL SAFE FUNCTION
UNIVERSAL POWER SUPPLY
C5-M SOLUTION
EASY INSTALLATION
COMPACT DIMENSIONS
16
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AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
..Max + LIN, ..Run Electrical drive engineering for valves – Overview
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The actuator series are subdivided in 3 installation- and 2 application areas.
The actuator concept offers obvious advantages:
Installation areas:
ExMax-..+LIN, ExRun-.. ........................ actuators for use in hazardous areas zone 1, 2, 21, 22
RedMax-..+LIN, RedRun-.. ................... actuators for use in hazardous areas zone 2, 22
InMax-..+LIN, InRun-.. .......................... actuators for use in safe area
1.
2.
3.
4.
5.
7.
8.
9.
Application areas:
Ex/Red/InMax + LIN ............................. IRUJOREHRUZD\YDOYHVZLWKVDIHW\IXQFWLRQ
Ex/Red/InRun ....................................... for globe- or 3-way valves
Small dimension, compact, easy installation, highest protection classes, cost effective
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6,/IDLOVDIHIXQFWLRQRQO\DW0D[/,1
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5REXVWDOXPLQLXPKRXVLQJ,3
Integrated heater for low temperatures
On site adjustable motor running time
Integrated manual override
Useful accessories such as retrofit limit switches
Actuators with spring return for 2-way and 3-way valves
N
ExMax+LIN
ExMax.., RedMax.., InMax.. + LIN linear guide unit
Linear motion valve actuators with spring return
IURP WR 1 )L[HG VWURNH ZLWK 15, 20, 30, or 42 mm, for automation of globe- or
3-way valves. Linkage to numerous valve types and
brands available.
7,5 mm 42 mm
normal wiring
Actuators for 2-way and 3-way valves
N
ExRun.., RedRun.., InRun.. valve actuators
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globe- or 3-way valves. Linkage to numerous valve
types and brands available.
ExRun
5 mm 60 mm
normal wiring
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AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
17
Price list 2014
Technical
short info 2014
..Max-.. + LIN-.. Linear valve actuators size “S” and “M” with spring return
Explosion proof
ExMax-.. + LIN-..
=RQH
Gas + Dust
certified according
ATEX, SIL, IECEx,
*2675571
,10(752.26+$1
1
Industrial
RedMax-.. + LIN-..
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Gas + Dust
certified according
ATEX, SIL, IECEx,
*2675571
,10(752, UL*, CSA*
InMax-.. + LIN-..
127([SORVLRQSURRI
and only for
use in safe area
,3
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Basics for ..Max-.. + LIN-.. valve actuators
Description
0D[/,1OLQHDUYDOYHDFWXDWRUVwith
spring return for automation of globe- or
3-way valves.
Use as actuator with safety function, On-off
or 3-pos. actuator or modulating actuator.
Delivery: Linear unit, suitable for all ..Max-..-F
actuators size S or M.
«$YHUVLRQRQO\
ExMax size S only
Required accessories:
9DOYHDGDSWDWLRQLQDFFRUGDQFHZLWKYDOYH
manufacturer, type and nominal size
GLDPHWHU
UL*, CSA*
«$YHUVLRQRQO\
Ordering example:
Modulating valve actuator with spring return
in Ex area zone 2, for a globe valve with
PPVWURNHDQGDUHTXLUHGIRUFHRI1
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supply
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Actuator:
RedMax-30-YF
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Linear unit for actuators with spring return, 24 to 240 VAC/DC
Type
Stroke (max.)
Description
LIN-7.5
LIN-10
LIN-15
LIN-20
LIN-30
LIN-40
7,5 mm
10 mm
15 mm
20 mm
30 mm
42 mm
Linear unit up to max. 7,5 mm stroke, suitable for all ..Max-..-F actuators size S or M with spring return
Linear unit up to max. 10 mm stroke, suitable for all ..Max-..-F actuators size S or M with spring return
Linear unit up to max. 15 mm stroke, suitable for all ..Max-..-F actuators size S or M with spring return
Linear unit up to max. 20 mm stroke, suitable for all ..Max-..-F actuators size S or M with spring return
Linear unit up to max. 30 mm stroke, suitable for all ..Max-..-F actuators size S or M with spring return
Linear unit up to max. 42 mm stroke, suitable for all ..Max-..-F actuators size S or M with spring return
Additional price for adaptation, dependent on valve manufacturer, -type and stroke.
LIN Special options for linear unit suitable for actuators
Explosion proof /Safe area
LIN-…CT
available for linear
XQLW/,1
In accordance with ..Max
type for use in
Ex area or safe area
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Special options
Description
CT version with aluminium housing and C5-M painting,
resistant against corrosive and maritime atmosphere,
some parts nickel plated.
Delivery:
Ordering example:
Basics LIN-…-CT
CT:
‡ C5-M painted aluminium housing
‡ Resistant against corrosive and /or maritime atmosphere
1 linear unit with special option
/,1&7
LIN-.. options
Type
Description/ Technical data
LIN-..-CT
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18
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AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
9DOYHDGDSWDWLRQ
Mounting variations
To select the right valve adaptation and get the
right price information the following data are
required:
1. Valve manufacturer
2. Valve type
3. Valve nominal size (diameter) DN
For adaptations which are already designed by
Schischek this information is sufficient.
To design new adaptations we need additional
details of the valve body as well as drawings.
Actuator ..Max-..-F
LIN-..
Adaption
Valve actuator with spring return
With the purchase order you have to provide
actuator type + type of adaptation.
Selection of recommended actuators in relation of force and max. stroke
At strokes between
two values use the
next higher linear unit
HJPPVWURNH /,1
Attention: /LPLWDWLRQRIUHVROXWLRQDW<)DFWXDWRUVZLWKVWURNHVQRPLQDOPRWRUEORFNDGH 1RWHWKHPD[LPXPIRUFHRIWKHDFWXDWRUWRSUHYHQWGDPDJHWR\RXUYDOYH Info:
Suitable actuators with spring return see page 10-15.
1RPLQDOIRUFH1DWVSULQJRIDFWXDWRULQUHODWLRQRIPD[VWURNHRI/,1DWWHPSHUDWXUHVEHWZHHQ&
Attention: /LPLWDWLRQRIUHVROXWLRQDW<)DFWXDWRUVZLWKVWURNHVQRPLQDOPRWRUEORFNDGH 1RWHWKHPD[LPXPIRUFHRIWKHDFWXDWRUWRSUHYHQWGDPDJHWR\RXUYDOYH Nominal force (N) at spring of actuator in relation of max. stroke of LIN at temperatures between 0…+40 °C
Attention: $ERYHPHQWLRQHGYDOXHVDUHQRPLQDOWUXVWVZLWKSHUIRUPHGVHOIDGMXVWPHQWGULYH 7KHPD[LPXPWUXVWVFDQUHDGYDOXHVZKLFKDUHXSWRWKUHHWRIRXUWLPHVKLJKHUWKDQYDOXHVRIWDEOHV :LWKRXWSHUIRUPHGVHOIDGMXVWPHQWGULYHWKHUHFDQRFFXUPXFKKLJKHUWUXVWYDOXHVZKLFKFDQFDXVHGDPDJHVRQWKHPHQWLRQHGYDOYHRUOLQNDJHV www.schischek.com
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19
Price list 2014
Technical
short info 2014
ExRun/ RedRun/ InRun9DOYHDFWXDWRUV
Industrial
Explosion proof
ExRun...
=RQH
Gas + Dust
certified according
ATEX, IECEx,
*2675571
.26+$8/&6$
RedRun...
=RQH
Gas + Dust
certified according
ATEX, IECEx,
*2675571
UL*, CSA*
Features of ExRun, RedRun, InRun
InRun…
127([SORVLRQSURRI
and only for
use in safe area
,3
Description
Basics for all …Run valve actuators
ExRun, RedRun and InRun valve actuators
are used for automation of 2- and 3-way
valves with 3-pos. on-off or modulating
mode.
‡ 24…240 VAC/DC self adaptable power supply
‡ Up to 5 different running times adjustable on site
‡ WRPPVWURNHPHFKDQLFDOOLPLWDWLRQ
on each position
‡ Automatic adaptation of modulating signal
DW([5HG,Q5XQ«<
‡ $OXPLQLXPKRXVLQJ,3LQWHJUDWHG
terminal box
‡ í«ƒ& ƒ&LQWHJUDWHGKHDWHU
‡ Emergency manual override
‡ 'LPHQVLRQ+ 1 î:î' 1 × 208 × 115 mm
ZLWKRXWYDOYHDQGDGDSWDWLRQ
‡ $SSUR[LPDWHZHLJKW«NJ 2
ZLWKRXWYDOYHDQGDGDSWDWLRQ
Delivery:
1 actuator with integrated Ex-e terminal
box, Emergency manual override.
«$YHUVLRQRQO\
«$YHUVLRQRQO\
Required accessories:
9DOYHDGDSWDWLRQLQDFFRUGDQFHZLWK
valve manufacturer, type and nominal size
GLDPHWHU
1
2
Height varies depending on type
Weight varies depending on type
Ex-d valve actuators without spring return for zone 1, 2, 21, 22
Type
Force
Running time
ExRun- 5.10
ExRun-25.50
ExRun-75.100
ExRun- 5.10 -Y
ExRun-25.50 -Y
ExRun-75.100-Y
ExRun- 5.10 -U
ExRun-25.50 -U
ExRun-75.100-U
1
1
11
1
1
11
1
1
11
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
Spring return Control mode
2QRIISRV
2QRIISRV
2QRIISRV
«9'&P$
«9'&P$
«9'&P$
2QRIISRV
2QRIISRV
2QRIISRV
Feedback
«9'&P$
«9'&P$
«9'&P$
«9'&P$
«9'&P$
«9'&P$
Features
Size
6
6
6
6
6
6
6
6
6
Features
Size
6
6
6
6
6
6
6
6
6
Features
Size
6
6
6
6
6
6
6
6
6
Ex-n valve actuators without spring return for zone 2, 22
Type
Force
Running time
RedRun- 5.10
RedRun-25.50
RedRun-75.100
RedRun- 5.10 -Y
RedRun-25.50 -Y
RedRun-75.100-Y
RedRun- 5.10 -U
RedRun-25.50 -U
RedRun-75.100-U
1
1
11
1
1
11
1
1
11
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
Spring return Control mode
2QRIISRV
2QRIISRV
2QRIISRV
«9'&P$
«9'&P$
«9'&P$
2QRIISRV
2QRIISRV
2QRIISRV
Feedback
«9'&P$
«9'&P$
«9'&P$
«9'&P$
«9'&P$
«9'&P$
Valve actuators without spring return for safe area
Type
Force
Running time
InRun- 5.10
InRun-25.50
InRun-75.100
InRun- 5.10 -Y
InRun-25.50 -Y
InRun-75.100-Y
InRun- 5.10 -U
InRun-25.50 -U
InRun-75.100-U
1
1
11
1
1
11
1
1
11
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
VHFPP
20
Spring return Control mode
2QRIISRV
2QRIISRV
2QRIISRV
«9'&P$
«9'&P$
«9'&P$
2QRIISRV
2QRIISRV
2QRIISRV
Feedback
«9'&P$
«9'&P$
«9'&P$
«9'&P$
«9'&P$
«9'&P$
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
Accessories
Type
Technical data
ExSwitch-R-L
InSwitch- R-L
ExBox- SW
RedBox-SW
InBox- SW
MKK-S
HV-R
GMB-1
Adaption
External, adaptable, on site adjustable Ex-d auxiliary switch linear for Ex/RedRun-.. with 2 potential free contacts, additionally Ex-e terminal box + mounting bracket necessary
External, adaptable, on site adjustable auxiliary switch linear for InRun-.. with 2 potential free contacts, additionally terminal box + mounting bracket necessary
Ex-e terminal box suitable for ExRun.. valve-actuators with external switches ExSwitch-R-L
Ex-e terminal box suitable for RedRun.. valve-actuators with external switches ExSwitch-R-L
Terminal box suitable for InRun.. valve-actuators with external switches InSwitch-R-L
Mounting-bracket suitable for ..Box-terminal boxes for direct mounting on ..Run actuators size S
Manual override suitable for ..Run valve actuators size S
5XEEHUEHOORZXSWRPPFRORXUEODFN
Different adaptations for different valve types and sizes available. Please don‘t hesitate to ask for technical solution
Special options and offshore kits see page 23
«5XQYDOYHDGDSWDWLRQ
Required data for valve adaptation
To select the right valve adaptation and get the right price information the
([5XQ«
following data are required:
1. Valve manufacturer
5HG5XQ«
2. Valve type
3. Valve nominal size (diameter) DN
For adaptations which are already designed by Schischek this information
is sufficient.
,Q5XQ«
To design new adaptations we need additional details of the valve body
as well as drawings.
With the purchase order you have to provide actuator type and type of
adaptation.
Adaption
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21
Price list 2014
Technical
short info 2014
VA/ CT Special options actuators – overview
Overview of special options of Schischek actuators for use under extreme weather conditions
Installation/ Application area:
Advantages of special options:
Usage in hazardous areas under extreme weather conditions and /or for offshore/
onshore applications.
‡ Resistant against corrosive and /or maritime atmosphere
‡ Usage under extreme weather conditions
‡ Approved for offshore- /onshore applications
‡ Robust and thereby extended period of application time of actuators
Special options quarter turn actuators size S
..Max-.. ¼ turn actuators size S
+RXVLQJ PDWHULDO LQ VWDLQOHVV VWHHO 9$6 RU
DOXPLQLXP KRXVLQJ ZLWK &0 SDLQWLQJ &76 IRU
use under extreme weather conditions.
VAS ..Max-.. S
CTS
9$6
normal wiring
CTS
Special options quarter turn actuators size M
..Max-.. ¼ turn actuators size M
6XUURXQGLQJ KRXVLQJ LQ VWDLQOHVV VWHHO 9$0 RU
DOXPLQLXP KRXVLQJ ZLWK &0 SDLQWLQJ &70 IRU
use under extreme weather conditions.
VAM ..Max-.. M
CTM
9$0
normal wiring
CTM
Special options valve actuators
..Run-.. valve actuators
$OXPLQLXP KRXVLQJ ZLWK &0 SDLQWLQJ &76 IRU
use under extreme weather conditions.
CTS ..Run-..
normal wiring
CTS
Weather shield for quarter turn and valve actuators
..Max-.. ¼ turn and ..Run valve actuators
WS-S ..Max-.. S/M
WS-M ..Run-..
WS-R
Weather shield made of stainless steel for protection against weather influences like rain, sun or
snow.
normal wiring
Safe area
22
WS-S
WS-M
WS-R
Ex area
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Price list 2014
Technical
short info 2014
..Max Special options for quarter turn actuators size S or M
Explosion proof
..Max-…VA/CT
)HDWXUHV0D[«9$ &7
Description
Special options
9$YHUVLRQZLWKKRXVLQJPDWHULDOLQVWDLQOHVVVWHHO$,6,
VRPHSDUWVQLFNHOSODWHG
CT version with aluminium housing and C5-M painting,
resistant against corrosive and maritime atmosphere,
some parts nickel plated.
available for ExMax,
RedMax and InMax
In accordance with type
for use in
Ex area or safe area
Delivery:
Ordering example:
1 quarter turn actuator size S or M
with special option
([0D[9$6
Basics ..Max-…VA/ CT
VA:
‡ +RXVLQJPDWHULDOLQVWDLQOHVVVWHHO$,6,VRPHSDUWV
nickel plated
CT:
‡ C5-M painted aluminium housing
‡ Resistant against corrosive and /or maritime atmosphere
‡ Cable glands brass nickel plated
‡ Screws in stainless steel
For general basics see ..Max quarter turn actuators.
..Max-.. options
Type
Description/ Technical data
..Max-…- VAS
+RXVLQJPDWHULDORI0D[TXDUWHUWXUQDFWXDWRUVL]H6LQVWDLQOHVVVWHHO$,6,VRPHSDUWVQLFNHOSODWHGVXUFKDUJH
..Max-…- VAM
(QFORVXUHIRU0D[TXDUWHUWXUQDFWXDWRUVL]H0PDGHRIVWDLQOHVVVWHHO$,6,
..Max-…- CTS
Aluminium housing of ..Max quarter turn actuator size S with C5-M painting, resistant against corrosive and maritime atmosphere, some parts nickel plated VXUFKDUJH
..Max-…- CTM
Aluminium housing of ..Max quarter turn actuator size M with C5-M painting, resistant against corrosive and maritime atmosphere, some parts nickel plated VXUFKDUJH
..Box-…/ VA
([HWHUPLQDOER[KRXVLQJPDGHRIVWDLQOHVVVWHHOW\SH$,6,/VRPHSDUWVQLFNHOSODWHGVXUFKDUJH
..Box-…/ CT
Ex-e terminal-box, housing C5-M painted, resistant against corrosive /maritime atmosphere, some parts nickel plated VXUFKDUJH
..Switch- CT
Auxiliary switch for ..Max.., housing C5-M painted, resistant against corrosive /maritime atmosphere, some parts nickel plated VXUFKDUJH
MKK-
S/VA
0RXQWLQJEUDFNHWPDGHRIVWDLQOHVVVWHHOVXLWDEOHIRU%R[9$IRUGLUHFWFRXSOLQJWR0D[DFWXDWRUVVL]H6
MKK-
M/VA
0RXQWLQJEUDFNHWPDGHRIVWDLQOHVVVWHHOVXLWDEOHIRU%R[9$IRUGLUHFWFRXSOLQJWR0D[DFWXDWRUVVL]H0
MKK-VAM/VA
0RXQWLQJEUDFNHWPDGHRIVWDLQOHVVVWHHOVXLWDEOHIRU%R[9$IRUFRXSOLQJWR0D[DFWXDWRUVVL]H0LQFRPELQDWLRQZLWKVXUURXQGLQJKRXVLQJ9$0
Kit-S8-Max
&DEOHJODQGVî0îPP([HVWDQGDUG‘PPLQEUDVVQLFNHOSODWHGEOLQGSOXJIRUUHSODFHWKHSODVWLFYHUVLRQRITXDUWHUWXUQDFWXDWRU0D[
Kit-S8-Box
&DEOHJODQGVî0îPP([H‘PPEUDVVQLFNHOSODWHGIRUUHSODFHWKHSODVWLFYHUVLRQRIWHUPLQDO%R[
Kit-Offs-PMC-1C
Protection metal conduit incl. SS terminal box and glands for 1 armoured cable
Kit-Offs-PMC-2C
Protection metal conduit incl. SS terminal box and glands for 2 armoured cables
WS-S
Weather shield in stainless steel, suitable for all ..Max actuators size S
WS-M
Weather shield in stainless steel, suitable for all ..Max actuators size M
..Run Special options for valve actuators
Explosion proof
..Run-…CTS
)HDWXUHV5XQ«&76
Description
Basics ..Run-…CTS
CTS version with aluminium housing and C5-M painting,
resistant against corrosive and maritime atmosphere,
some parts nickel plated.
CTS:
‡ C5-M painted aluminium housing
‡ Resistant against corrosive and /or maritime atmosphere
‡ Cable glands brass nickel plated
‡ Screws in stainless steel
Special options
available for ExRun,
RedRun and InRun
In accordance with type
for use in
Ex area or safe area
Delivery:
Ordering example:
1 valve actuator with
special option
ExRun-25.50-CTS
For general basics see ..Run valve actuators.
..Run-.. options
Type
Description/ Technical data
..Run-…-CTS
$OXPLQLXPKRXVLQJZLWK&0SDLQWLQJIRU5XQYDOYHDFWXDWRUUHVLVWDQWDJDLQVWFRUURVLYH PDULWLPHDWPRVSKHUHVRPHSDUWVQLFNHOSODWHGVXUFKDUJH
Kit-S8-
&DEOHJODQGVî0îPP([H‘PPEUDVVQLFNHOSODWHGIRUUHSODFHWKHSODVWLFYHUVLRQRIYDOYHDFWXDWRUV5XQ
Run
Kit-Offs-GL-Run
Cable glands 2 × M25 × 1,5 mm Ex-d in brass nickel plated for armoured cables suitable for ..Run valve actuators
WS-R
Weather shield in stainless steel, suitable for all ..Run valve actuators
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23
Price list 2014
Technical
short info 2014
ExPolar Heating system – overview
2YHUYLHZRIQHZKHDWLQJV\VWHPIRUXVHZLWK6FKLVFKHNDFWXDWRUVGRZQWRíƒ&
Installation/ Application area:
Advantages of ExPolar:
8VDJHLQKD]DUGRXVDUHDVIRUWHPSHUDWXUHVGRZQWRíƒ&
‡ (VSHFLDOO\IRUXVDJHXQGHUKLJKVXE]HURWHPSHUDWXUHVGRZQWRíƒ&
‡ 6XLWDEOHIRUDSSOLFDWLRQVZLWKKLJKWHPSHUDWXUHIOXFWXDWLRQVíƒ&XSWRƒ&
‡ Usage directly in hazardous locations
‡ Adaptable on Schischek actuator series type ExMax size S or M, ExRun
Heating system for quarter turn actuators ExMax size S
°C ExPolar-..-MS
ExPolar-..-MS
Adaptable on Schischek quarter turn actuators type
ExMax-.. size S.
normal wiring
Heating system for quarter turn actuators ExMax size M
°C ExPolar-..-MM
ExPolar-..-MM
Adaptable on Schischek quarter turn actuators type
ExMax-.. size M.
normal wiring
Heating system for valve actuators ExRun
°C ExPolar-..-R
ExPolar-..-R
Adaptable on Schischek valve actuators type
ExRun-...
normal wiring
Safe area
24
Ex area
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
ExPolar/ InPolar Heating system for ¼ turn actuators ..Max-.. size S
Explosion proof
Industrial
ExPolar-…-MS
InPolar-…-MS
=RQH
Gas + Dust
certified according
ATEX, IECEx
127H[SORVLRQSURRI
and only for
use in safe area
,3
)HDWXUHV3RODU«06
Description
Controlled heating system for use in sub]HURUHJLRQVGRZQWRíƒ&RUDWKLJK
WHPSHUDWXUHIOXFWXDWLRQVIURPíƒ&
XSWRƒ&
Adaptable on Schischek quarter turn actuaWRUV0D[VL]H6GHSHQGLQJRQW\SH
Delivery:
1 heating system
DGDSWDEOH
Ordering example: ExPolar-240-MS
Basics ..Polar
‡ 9$&'&9$&
‡ 40 W
‡ íƒ&«ƒ&
‡ ExPolar for zone 1, 2, 21, 22
‡ InPolar for safe area
ExPolar-…-MS/ InPolar-…-MS
Type
Adaptable on
ExPolar-…-MS
([0D[5HG0D[VL]H6
InPolar- …-MS
,Q0D[VL]H6
Supply voltage
Operation temperature
Supply
Power*
íƒ&XSWRƒ&
íƒ&XSWRƒ&
9$&'&9$&'&9$&9$&
9$&'&9$&'&9$&9$&
:
]RQH
:
VDIHDUHD
*Nominal value
Installation area
VAS option not considered!
ExPolar/ InPolar Heating system for ¼ turn actuators ..Max-.. size M
Explosion proof
Industrial
ExPolar-…-MM
InPolar-…-MM
=RQH
Gas + Dust
certified according
ATEX, IECEx
127H[SORVLRQSURRI
and only for
use in safe area
,3
)HDWXUHV3RODU«00
Description
Controlled heating system for use in sub]HURUHJLRQVGRZQWRíƒ&RUDWKLJK
WHPSHUDWXUHIOXFWXDWLRQVIURPíƒ&
XSWRƒ&
Adaptable on Schischek quarter turn actuaWRUV0D[VL]H0GHSHQGLQJRQW\SH
Delivery:
1 heating system
DGDSWDEOH
Ordering example: ExPolar-240-MM
Basics ..Polar
‡ 9$&'&9$&
‡ :
‡ íƒ&«ƒ&
‡ ExPolar for zone 1, 2, 21, 22
‡ InPolar for safe area
ExPolar-…-MM/ InPolar-…-MM
Type
Adaptable on
ExPolar-…-MM
([0D[5HG0D[VL]H0
InPolar- …-MM
,Q0D[VL]H0
Supply voltage
Operation temperature
Supply
Power*
íƒ&XSWRƒ&
íƒ&XSWRƒ&
9$&'&9$&'&9$&9$&
9$&'&9$&'&9$&9$&
:
]RQH
:
VDIHDUHD
*Nominal value
Installation area
ExPolar/ InPolar Heating system for valve actuators ..Run
Explosion proof
Industrial
ExPolar-…-R
InPolar-…-R
=RQH
Gas + Dust
certified according
ATEX, IECEx
127H[SORVLRQSURRI
and only for
use in safe area
,3
)HDWXUHV3RODU«5
Description
Controlled heating system for use in sub]HURUHJLRQVGRZQWRíƒ&RUDWKLJK
WHPSHUDWXUHIOXFWXDWLRQVIURPíƒ&
XSWRƒ&
Adaptable on Schischek valve actuators
5XQGHSHQGLQJRQW\SH
Delivery:
1 heating system
DGDSWDEOH
Ordering example: ExPolar-240-R
Basics ..Polar
‡ 9$&'&9$&
‡ :
‡ íƒ&«ƒ&
‡ ExPolar for zone 1, 2, 21, 22
‡ InPolar for safe area
ExPolar-…-R/ InPolar-…-R
Type
Adaptable on
ExPolar-…-R
([5XQ5HG5XQ
InPolar- …-R
,Q5XQ
Supply voltage
Operation temperature
Supply
Power*
íƒ&XSWRƒ&
íƒ&XSWRƒ&
9$&'&9$&'&9$&9$&
9$&'&9$&'&9$&9$&
:
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:
VDIHDUHD
*Nominal value
Installation area
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25
Price list 2014
Technical
short info 2014
Introducing ExReg – HVAC control unit for explosion proof areas!
9$9 &$9DQGSUHVVXUHFRQWURODSSOLFDWLRQV
HAZARDOUS LOCATIONS ZONE 1, 2, 21, 22
DECENTRALISED CONTROL STRUCTURES
REDUCED LIFE-CYCLE-COSTS
NO INTRINSIC SAFE CIRCUITS NEEDED
INTEGRAL PID LOOP
COMPATIBILITY TO MARKET STANDARDS
PREDEFINED SETTINGS
PREDEFINED DAMPER CHARACTERISTICS
26
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
ExReg../ InReg.. Control systems – overview
Overview of the new ExReg.. and InReg.. control systems solution
The controllers are subdevided in 2 installation and 4 application areas.
The new control systems concept offers especially in Ex-area huge benefits:
Installation areas:
ExReg- ........................................Modules for Ex-area zone 1, 2, 21, 22
InReg- .........................................Modules for safe area
Application areas:
ExReg/ InReg-V ..........................0RGXOHVIRUYROXPHIORZFRQWURO&$9 9$9
ExReg/ InReg-V ..........................Modules for pressure and differential pressure control
ExReg/ InReg-D ..........................Modules for temperature control
ExReg/ InReg-D ..........................Modules for humidity control
1.
2.
3.
4.
5.
7.
8.
9.
10.
Usage directly in hazardous areas in zone 1, 2, 21, 22
Can be configured on site in the hazardous location
Decentralised control structures
Fewer components
Reduced Life-Cycle-Costs
1RQHFHVVLW\WRLQVWDOOVDIHW\EDUULHUVRUWRXVHVSHFLDOZLULQJ
Integral PID loop
2SWLRQDOLQVWDLQOHVVVWHHO$,6,RUZLWK&0SDLQWLQJ
Predefined Settings and damper characteristics
Cost effective
9ROXPHIORZ&$9 9$93UHVVXUHǻ3
VAV ExReg-V
ǻP
9$9
normal wiring
7HPSHUDWXUHƒ&
ExReg-D
°C
ExReg-D-.., InReg-D-..
Control of temperature in ventilation systems
for building management control equipment, for
chemical, pharmaceutical, industrial and offshore
plants directly in hazardous areas zones 1, 2
JDV DQG GXVW ,Q5HJ' LQ VDIH DUHD
To complete the technical solution an additional valve
DFWXDWRU W\SH ([0D[&< ([0D[&<) ZLWK IDLO
VDIHVSULQJUHWXUQRU([5XQLVUHTXLUHG
Duct sensor
normal wiring
Room sensor
Humidity %rH
%rH
ExReg-D
ExReg-D-.., InReg-D-..
Control of humidity in ventilation systems for
building management control equipment, for
chemical, pharmaceutical, industrial and offshore
plants directly in hazardous areas zones 1, 2
JDV DQG GXVW ,Q5HJ' LQ VDIH DUHD
To complete the technical solution an additional valve
DFWXDWRU W\SH ([0D[&< ([0D[&<) ZLWK IDLO
VDIHVSULQJUHWXUQRU([5XQLVUHTXLUHG
Duct sensor
normal wiring
Safe area
ExReg-V-.., InReg-V-..
Control of air flows and pressure in ventilation
systems for building management control equipment, for chemical, pharmaceutical, industrial and
offshore plants directly in hazardous areas zones 1,
JDV DQG GXVW ,Q5HJ9 LQ VDIH DUHD
To complete the technical solution on a ventilation
GDPSHU ZLWK RULILFH SODWH DQG NQRZQ VKLHOGN
IDFWRU DQ DGGLWLRQDO DFWXDWRU W\SH ([0D[&< RU
([0D[&<)ZLWKIDLOVDIHVSULQJUHWXUQLVUHTXLUHG
Room sensor
Ex area
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27
Price list 2014
Technical
short info 2014
ExReg-V300-../ InReg-V300-..9ROXPHIORZDQGSUHVVXUHFRQWUROOHU&$9 9$9
Safe area
Ex area
9$9DSSOLFDWLRQVLQDW\SLFDO+9$&V\VWHP
Restrictor
Air damper
rP
M
VAV
PLC-System
Controller
ExReg-V300-..
Differential pressure
‡ «3D9$9
28
www.schischek.com
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Price list 2014
Technical
short info 2014
ExReg-V300-../ InReg-V300-..9ROXPHIORZDQGSUHVVXUHFRQWUROOHU&$9 9$9
)HDWXUHVRI([5HJ9,Q5HJ9
Explosion proof
Industrial
ExReg-V300-..
InReg-V300-..
127H[SORVLRQSURRI
and only for
use in safe area
,3
=RQH
Gas + Dust
certified according
ATEX, IECEx, GOST-R
Description
Basics for all ..Reg-V300-.. controller
Compact controller for use in hazardous
areas zone 1, 2, 21, 22 for control/regulation of air/gas flows and pressure in
ventilation systems.
Suitable actuator ..Max-...-CY or ..Max-...&<)ZLWKIDLOVDIHVSULQJUHWXUQDYDLODEOH
separately.
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‡ Air volume monitoring
‡ PID controller
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Electric volume flow /pressure controller
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ExReg-V300-.. Volume flow and pressure controller for zone 1, 2, 21, 22
Type
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InReg-V300-.. Volume flow and pressure controller for safe area
Type
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Installation
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Actuators for ..Reg-V300-.. controller
Type
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Spring return
Control mode
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29
Price list 2014
Technical
short info 2014
ExReg-D-../ InReg-D-..7HPSHUDWXUHƒ& KXPLGLW\U+FRQWUROOHU
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Heater
Humidifier
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30
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Price list 2014
Technical
short info 2014
ExReg-D-../ InReg-D-..7HPSHUDWXUHƒ& KXPLGLW\U+FRQWUROOHU
Explosion proof
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ExReg-D-..
InReg-D-..
127H[SORVLRQSURRI
and only for
use in safe area
,3
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certified according
Features ExReg-D-.., InReg-D-..
ATEX, IECEx, GOST-R
Description
Basics for all ..Reg-D-.. controller
Compact temperature or humidity controller
for use in hazardous areas zone 1, 2, 21, 22.
Suitable actuator ..Max-...-CY, ..Max-...-CYF
ZLWKIDLOVDIHVSULQJUHWXUQRU([5XQ
available separately.
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‡ PID controller
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Electric temperature or humidity controller
ZLWKLQWHJUDWHGWHUPLQDOER[([5HJZLWK
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ExReg-D-.. Temperature/ humidity controller for zone 1, 2, 21, 22
Type
Sensor
Supply
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Installation
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InReg-D-.. Temperature/ humidity controller for safe area
Type
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Supply
Connection/ Interface (analogue)
Installation
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9$&'&
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Actuators for ..Reg-D.. controller
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Spring return
Control mode
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Sensor probes for ..Reg-D.. controller
Type
Technical data
ExPro-CT..
Temperature sensor probe for connection on ExReg-D-.. controller, installation in zone 1, 2, 21, 22
ExPro-CF..
Humidity sensor probe for connection on ExReg-D-.. controller, installation in zone 1, 2, 21, 22
InPro- CT..
Temperature sensor probe for connection on InReg-D-.. controller, installation in safe area
InPro- CF..
Humidity sensor probe for connection on InReg-D-.. controller, installation in safe area
&RPELVHQVRUSUREHVQRWDSSOLFDEOH For more details about ExPro-C.. /InPro-C.. see page 37
Accessories
Type
Technical data
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Special options and offshore kits see page 50
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
31
Price list 2014
Technical
short info 2014
Introducing ExCos – Modulating sensor series for explosion proof areas!
Differential pressure, temperature and humidity control applications ...
HAZARDOUS LOCATIONS ZONE 1, 2, 21, 22
NO TRANSDUCER IN PANEL NEEDED
NO INTRINSIC SAFE CIRCUITS NEEDED
EASY INSTALLATION
EASY PARAMETERISATION
REDUCED INSTALLATION COST
ACTUAL VALUE INDICATION
STAINLESS STEEL SOLUTION
32
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Price list 2014
Technical
short info 2014
Table of contents
Product series
Modulating sensors for temperature, humidity, pressure/ differential pressure
Overview
modulating sensors
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ExCos-A
transducer for passive, potential free, modulating ExSens sensors
RedCos-A
transducer for passive, potential free, modulating ExSens sensors
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ExLine
transducer EXL-IMU-1 for passive, potential free, modulating ExSens sensors
ExSens
modulating, passive temperature- /humidity- /pressure sensors
Special options for sensors
Overview
special options for sensors
Overview
heating system ExPolar for sensors
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Page
32-34
38
38
39
39
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33
Price list 2014
Technical
short info 2014
ExCos../ RedCos../ InCos.. Sensors – Overview
The new ExCos..., RedCos and InCos Sensor-Technology
The sensors are subdevided in 3 installation- and 3 application areas.
The sensor concept offers especially in Ex-area huge benefits:
Installation areas:
ExCos- ........................................Sensors for Ex-area zone 1, 2, 21, 22
RedCos- .....................................Sensors for Ex-area zone 2, 22
InCos- .........................................Sensors for safe area
1.
2.
3.
4.
5.
7.
8.
9.
Application areas:
Ex/ Red/ InCos-P ........................sensors for pressure and differential pressure
Ex/ Red/ InCos-D + ..Pro-C ........active sensor-heads for temperature and /or humidity
Ex/ Red/ InCos-A + ..Sens .........passive sensors for temperature, humidity and potentiometer
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Reduced installation cost
Easy installation
Easy parameterisation
Cost savings for electrical components
Actual value indication
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ExCos-P.., RedCos-P.., InCos-P.. Sensors
Transducers with integrated differential-pressure
sensor for direct connection of the air-hoses.
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box. Measuring range parametrizable on site.
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value indication, illuminated.
normal wiring
Temperature and/or Humidity – modulating, active
°C ExCos-D
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ExCos-D.., RedCos-D.., InCos-D..
Transducer + ExPro-C.., InPro-C.. sensor probe
Duct sensor
normal wiring
Room sensor
Temperature and/or Humidity, Potentiometer – modulating, passive
°C ExCos-A
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Ex-i wiring
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normal wiring
Temperature, Humidity, Potentiometer – modulating, passive
°C EXL-IMU-1
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Transducer for the installation of an ExPro-C.. or
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ExCos-A.., RedCos-A.., InCos-A..
Transducer + ExSens sensor
Transducer for a connection of an passive, modulaWLQJ([6HQVVHQVRUW\SH3W1L«NŸ
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with integrated terminal box. Measuring range paraPHWUL]DEOHRQVLWH2XWSXWV«99'&«P$
Integrated actual value indication, illuminated.
EXL-IMU-1 transducer + ExSens sensor
Transducer for a connection of an passive, modulaWLQJ([6HQVVHQVRUW\SH3W1L«NŸ
over Ex-i electrical conduit. Installation in control
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actual value indication.
Ex-i wiring
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normal wiring
Safe area
34
Ex area
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Price list 2014
Technical
short info 2014
ExCos-P/ RedCos-P/ InCos-P Differential pressure sensors
Explosion proof
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Description
Basics for all …Cos-P sensors
ExCos-P, RedCos-P and InCos-P are presVXUHVHQVRUVIRU+9$&V\VWHPVHJIRU
differential pressure control.
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diameter, design and characteristics of the
air damper.
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Delivery:
1 sensor with integrated terminal box,
3 tapping screws, short circuit tube
ExCos-P... Differential pressure and volume control sensors for zone 1, 2, 21, 22
Type
Max. range
Overload protected
ExCos-P- 100
± 100 Pa
up to 25.000 Pa
± Measurement range free adjustable, min. range
Measurement range, min. 20% of max. range
20 Pa
Installation module
zone 1, 2, 21, 22
ExCos-P- 250
± 250 Pa
up to 25.000 Pa
± Measurement range free adjustable, min. range
50 Pa
zone 1, 2, 21, 22
ExCos-P- 500
± 500 Pa
up to 50.000 Pa
± Measurement range free adjustable, min. range
100 Pa
zone 1, 2, 21, 22
ExCos-P-1250
± 1.250 Pa
up to 50.000 Pa
± Measurement range free adjustable, min. range
250 Pa
zone 1, 2, 21, 22
ExCos-P-2500
± 2.500 Pa
up to 50.000 Pa
± Measurement range free adjustable, min. range
500 Pa
zone 1, 2, 21, 22
ExCos-P-5000
± 5.000 Pa
up to 75.000 Pa
± Measurement range free adjustable, min. range 1.000 Pa
zone 1, 2, 21, 22
ExCos-P-7500
± 7.500 Pa
up to 120.000 Pa
± Measurement range free adjustable, min. range 1.500 Pa
zone 1, 2, 21, 22
RedCos-P... Differential pressure and volume control sensors for zone 2, 22
Type
Max. range
Overload protected
RedCos-P- 100
± 100 Pa
up to 25.000 Pa
± Measurement range free adjustable, min. range
Measurement range, min. 20% of max. range
20 Pa
Installation module
RedCos-P- 250
± 250 Pa
up to 25.000 Pa
± Measurement range free adjustable, min. range
50 Pa
zone 2, 22
RedCos-P- 500
± 500 Pa
up to 50.000 Pa
± Measurement range free adjustable, min. range
100 Pa
zone 2, 22
RedCos-P-1250
± 1.250 Pa
up to 50.000 Pa
± Measurement range free adjustable, min. range
250 Pa
zone 2, 22
RedCos-P-2500
± 2.500 Pa
up to 50.000 Pa
± Measurement range free adjustable, min. range
500 Pa
zone 2, 22
RedCos-P-5000
± 5.000 Pa
up to 75.000 Pa
± Measurement range free adjustable, min. range 1.000 Pa
zone 2, 22
RedCos-P-7500
± 7.500 Pa
up to 120.000 Pa
± Measurement range free adjustable, min. range 1.500 Pa
zone 2, 22
zone 2, 22
InCos-P... Differential pressure and volume control sensors for safe area
Type
Max. range
Overload protected
InCos-P- 100
± 100 Pa
up to 25.000 Pa
± Measurement range free adjustable, min. range
Measurement range, min. 20% of max. range
20 Pa
Installation module
InCos-P- 250
± 250 Pa
up to 25.000 Pa
± Measurement range free adjustable, min. range
50 Pa
safe area
InCos-P- 500
± 500 Pa
up to 50.000 Pa
± Measurement range free adjustable, min. range
100 Pa
safe area
InCos-P-1250
± 1.250 Pa
up to 50.000 Pa
± Measurement range free adjustable, min. range
250 Pa
safe area
InCos-P-2500
± 2.500 Pa
up to 50.000 Pa
± Measurement range free adjustable, min. range
500 Pa
safe area
InCos-P-5000
± 5.000 Pa
up to 75.000 Pa
± Measurement range free adjustable, min. range 1.000 Pa
safe area
InCos-P-7500
± 7.500 Pa
up to 120.000 Pa
± Measurement range free adjustable, min. range 1.500 Pa
safe area
safe area
Accessories and special designs
Type
Technical data
Ex/RedCos-P..-A
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P..-A
EXC-RIA-16
Intrinsic safe actual value LCD indicator, for use in zone 1, 2, 21, 22, connectable to ExCos-P..-A or RedCos-P..-A sensors
NOC-RIA-16
LCD indicator, connectable to InCos-P..-A sensors
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Kit 2 ,QFOXGHVPHWHUSUHVVXUHKRVHLQQHUGLDPHWHUPPDQGSODVWLFILWWLQJV
Special options and offshore kits see page 50
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35
Price list 2014
Technical
short info 2014
ExCos-D/ RedCos-D/ InCos-D Temperature/humidity transducer
Explosion proof
ExCos-D…
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certified according
ATEX, IECEx,
*2675571.26+$
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ExCos-D, RedCos-D and InCos-D transGXFHUWRJHWKHUZLWK([3UR &«,Q3UR&«
digital sensors are for temperature and /or
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Delivery: 1 transducer with connection for
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Required accessory (additional price):
([3UR&«RU,Q3UR&«VHQVRU
Ordering example for 1 temperature duct
sensing, 150 mm sensor tube, additional
external value indication, sensor in zone 21,
indicator in zone 22.
Types to order:
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‡ &RQQHFWRUIRU([3UR&«VHQVRUVIRUURRP
or duct mounting
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VZLWFKHGRII
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devices
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ExCos-D temperature-/ humidity module for zone 1, 2, 21, 22
Type
Technical data
Installation module
Installation ExPro sensor
ExCos-D
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RedCos-D temperature-/ humidity module for zone 2, 22
Type
Technical data
Installation module
Installation ExPro sensor
RedCos-D
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InCos-D temperature-/ humidity module for safe area
Type
Technical data
Installation module
Installation InPro sensor
InCos-D
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Accessories and special designs
Type
Technical data
Ex/RedCos-D-A
9HUVLRQZLWKWZRDGGLWLRQDOLQWULQVLFVDIHFLUFXLW «P$RXWSXWVWRFRQQHFWH[WHUQDODFWXDOYDOXHLQGLFDWRULQ([DUHDVVXUFKDUJH
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D-A
EXC-RIA-16
Intrinsic safe actual value LCD indicator, for use in zone 1, 2, 21, 22, connectable to ExCos-D-A or RedCos-D-A sensors
NOC-RIA-16
Actual value LCD indicator, for use in safe area, connectable to InCos-D-A sensors
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VL3
Sensor extension cable 3 m
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Special options and offshore kits see page 50
Example of combinations
36
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Price list 2014
Technical
short info 2014
ExPro -C…/ InPro-C… Digital temperature /humidity sensors
Explosion proof
Industrial
ExPro-C…
InPro-C…
Only for use with
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NOT for use in
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transducer
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Description
Basics for all ExPro-C…/ InPro-C… sensors
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temperature and /or humidity in hazardous areas, for exclusiveXVHZLWK([&RV'«5HG&RV'«WUDQVGXFHUV
,Q3UR&«VHQVRUVDUHVXLWDEOHIRUWHPSHUDWXUHDQG RU
humidity measurement in safe areas, for exclusive use
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Delivery:
‡ 6HQVRUVIRUFRQQHFWLRQWR([&RV'«5HG&RV'«
transducers. Mechanical and electrical adaptation via
connector
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‡ When using humidity-sensors, the contamination and
aggressiveness of the medium has to be regarded
1 sensor with connector
Example: room-humidity sensor, 50 mm length
Type:
1 x ExPro-CF-50
Attention: only in combination with:
1 × ExCos-D or RedCos-D
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Sensor probes for ExCos-D and RedCos-D transducer
Type
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Accessories
Type
Technical data
Mounting flange for duct-installation, for variable depth of immersion in the air duct
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Sinter filter cap for humidity sensor
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37
Price list 2014
Technical
short info 2014
ExCos-A/ RedCos-A/ InCos-A Temperature/humidity transducer
Explosion proof
ExCos-A…
=RQH
Gas + Dust
certified according
ATEX, IECEx,
*2675571.26+$
RedCos-A…
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certified according
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Industrial
InCos-A...
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and only for
use in safe area
,3
Features of ExCos-A, RedCos-A, InCos-A
Basics for all …Cos-A transducer
Description
ExCos-A, RedCos-A and InCos-A transducer together with modulating ExSens
passive sensors are for temperature or
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Delivery: 1 transducer with connection for
modulating, 3 tapping screws
Required accessory (additional price):
1 ExSens sensor, see next page
Ordering example for measuring of temperature in air duct, with Pt 100 in zone 1.
Types to order:
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‡ Connector for 1 ExSens sensor for room or
duct mounting
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ExCos-A Transducer for passive sensors for zone 1, 2, 21, 22
Type
Technical data
Installation module Installation sensor*
ExCos-A
Module to connect 1 modulating ExSens sensor for temperture or humidity for use in hazardous areas
zone 1, 2, 21, 22
zone 0, 1, 2, 20, 21, 22
LQDFFZLWKFHUWLILFDWLRQRIVHQVRU RedCos-A Transducer for passive sensors for zone 2, 22
Type
Technical data
Installation module Installation sensor*
RedCos-A
Module to connect 1 modulating ExSens sensor for temperture or humidity for use in hazardous areas
zone 2, 22
zone 0, 1, 2, 20, 21, 22
LQDFFZLWKFHUWLILFDWLRQRIVHQVRU InCos-A Transducer for passive sensors for safe area
Type
Technical data
Installation module Installation sensor
InCos-A
Module to connect 1 modulating sensor for temperture or humidity for use in safe area
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safe area
safe area
Accessories and special designs
Type
Technical data
Ex/RedCos-A-A
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InCos-
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A-A
EXC-RIA-16
Intrinsic safe actual value LCD indicator, for use in zone 1, 2, 21, 22, connectable to ExCos-A-A or RedCos-A-A sensors
NOC-RIA-16
Actual value LCD indicator, for use in safe area, connectable to InCos-A-A sensors
MKR 0RXQWLQJEUDFNHWIRULQVWDOODWLRQRQURXQGDLUGXFWVGLDPHWHUXSWRPP
Special options and offshore kits see page 50
38
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Technical
short info 2014
ExLine Ex-transducer with Ex-i circuit for zone 0, 1, 2, 20, 21, 22
Explosion proof
Features EXL-IMU-1
EXL-IMU-1
EXL-IMU-1
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Gas + Dust
Description
Basics EXL-IMU-1
EXL-IMU-1 module with intrinsically safe circuit to
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certified according
ATEX
Delivery:
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Accessory (optional):
modulating sensors type ExSens
‡ Transducer for passive, potential free, modulating
sensors series ExSens. 2-3-4-wire connection
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‡ Module must be installed in the safe area, sensor in
the hazardous area
EXL-IMU-1 transducer
Type
Technical data
Installation module
Installation sensor*
EXL-IMU-1
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LQDFFZLWKFHUWLILFDWLRQRIVHQVRU ExSens passive modulating sensors for zone 1, 2, 22
Explosion proof
ExSens
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passive
Gas + Dust
certified according
ATEX
Manufacturer certificate
Description
Basics for ExSens sensors
ExSens sensors for temperature, humidity or pressure
measurement in hazardous areas with manufacturer
certification in acc. with ATEX 94/9/EC. The sensors are
passive and potential free.
‡ Sensors for installation in hazardous areas, connected
to a relevant transducer, e.g. ExCos-A, RedCos-A or
EXL-IMU-1
‡ The transducer changes the passive resistance signal
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Delivery:
1 Sensor
Ordering example for 1 room humidity sensor
Type to purchase: 1 × FFR-2G
Sensors, connectable to ExCos-A, RedCos-A and EXL-IMU-1 transducer
Type
Function
Measuring range
Sensor
TFR
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Price list 2014
Technical
short info 2014
Introducing ExBin – Binary sensor series for explosion proof areas!
Differential pressure, temperature, humidity, fan belt monitoring and frost protection applications ...
HAZARDOUS LOCATIONS ZONE 1, 2, 21, 22
NO MODULE IN PANEL NEEDED
NO INTRINSIC SAFE CIRCUITS NEEDED
EASY INSTALLATION
EASY PARAMETERISATION
REDUCED INSTALLATION COST
ACTUAL VALUE INDICATION
STAINLESS STEEL SOLUTION
40
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Price list 2014
Technical
short info 2014
Table of contents
Product series
Binary sensors (thermostats, hygrostats, pressostats, fan belt protection, frost protection)
Overview
binary sensor technology
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ExBin-A
modules for adaptation of 1-5 passive, potential free, binary ExSens sensors
RedBin-A
modules for adaptation of 1-5 passive, potential free, binary ExSens sensors
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ExLine
switching module EXL-IRU-1 for passive, potential free, binary ExSens sensors
ExSens
binary, passive temperature- /humidity- /pressure sensors
Special options for sensors
Overview
special options for sensors
Overview
heating system ExPolar for sensors
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page
40-42
48
48
49
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20
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41
Price list 2014
Technical
short info 2014
ExBin../ RedBin../ InBin.. Binary Sensors – Overview
Overview of the ExBin.., RedBin.. and InBin.. sensor technology
The binary sensors are subdevided in 3 installation- and 5 application areas.
The binary sensor concept offers especially in Ex-area huge benefits:
Installation areas:
ExBin- ....................................Sensors for Explosion proof zones 1, 2, 21, 22
RedBin- .................................Sensors for Explosion proof zones 2, 22
InBin- .....................................6HQVRUVIRUVDIHDUHD,3
1.
2.
3.
4.
5.
7.
8.
9.
Application areas:
Ex/ Red/ InBin-P ....................sensors for pressure and differential pressure monitoring
Ex/ Red/ InBin-FR .................sensors for frost protection monitoring
Ex/ Red/ InBin-N ....................sensors for drive belt monitoring
Ex/ Red/ InBin-D + ..Pro-B ....active probe sensors for temperature and/or humidity monitoring
Ex/ Red/ InBin-A + ..Sens ..... passive probe sensors for temperature, humidity, pressure monitoring
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Reduced installation cost
Easy installation
Easy parameterisation
1- and 2-stage versions available
Actual value indication
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normal wiring
Frost protection thermostats – binary, active
°C
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effective range. Switching status display with LED.
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terminal box. Output 1 potential-free make contact.
Drive belt monitoring via speed control – binary, active
ExBin-N.., RedBin-N.., InBin-N..
Binary, contactless fan belt monitoring by inductive
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cast housing with integrated terminal box. Output 1
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optional.
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Thermostats, hygrostats – binary, active
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ExBin-D.., RedBin-D.., InBin-D.. + ExPro-B..
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Duct sensor
normal wiring
Room sensor
1-, 2- or 5-channel Ex-switching module for passive, binary sensors
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Temperature, humidity, differential pressure – binary, passive
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Thermostats and/or hygrostats for connection of
one ExPro-B.. respectively InPro-B.. sensor probe.
Operating range adjustable. Indication of actual vaOXH,3$OXPLQLXPGLHFDVWKRXVLQJZLWKLQWHJUDWHG
terminal box. Output 1 potential-free make contact.
2-stage version optionally available.
ExBin-A1/ A2/ A5, RedBin-A1/ A2/ A5 + ExSens
sensors binary
1-, 2- or 5-channel Ex-switching module for connection of max. 5 passive, potential-free binary sensors.
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die-cast housing with integrated terminal box. Output
depending on type 1-5 make contacts with collective
supply unit.
EXL-IRU-1 switching module + ExSens sensor
Ex-switching module for connection of one passive, binary ExSens sensor, such as differential
pressure switch, frost protection thermostat or hygrostat through intrinsically safe electrical conduit.
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potential-free.
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normal wiring
42
Binary pressure/differential pressure auxiliary
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integrated terminal box. Set points adjustable
on site, output 1 potential-free make contact.
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2-stage version optionally available.
ExBin-FR.., RedBin-FR.., InBin-FR..
ExBin-FR
normal wiring
Umin
ExBin-P.., RedBin-P.., InBin-P..
Ex area
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
ExBin-P/ RedBin-P/ InBin-P Pressure/differential pressure switch, binary
Industrial
Explosion proof
ExBin-P...
=RQH
Gas + Dust
certified according
ATEX, IECEx,
*2675571.26+$
RedBin-P...
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certified according
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127 Explosion proof
and only for
use in safe area
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Description
Basics for all …Bin-P sensors
ExBin-P, RedBin-P and InBin-P are presVXUHVZLWFKHVIRU+9$&V\VWHPVHJIRU
differential pressure control for filter- or fan
belt monitoring.
..Bin-P-100 pressure switch allows an
achievement of new applications with a
smaller differential pressure range.
Additionally the ..Bin-P-100 has an adjustable switch activation delay contact for
applications which require a time-delayed
fault indication, for example short opening
of doors in clean room environment.
Delivery:
1 Pressure switch with integrated
terminal box, 3 tapping screws
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contacts
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without additional tools and measurement
devices
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terminal box
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ExBin-P... Differential pressure switch for zone 1, 2, 21, 22
Type
Measurement range
Safe overload
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Special feature
ExBin-P- 100
ExBin-P- 500
ExBin-P- 500-2
ExBin-P-5000
ExBin-P-5000-2
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Type
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RedBin-P- 100
RedBin-P- 500
RedBin-P- 500-2
RedBin-P-5000
RedBin-P-5000-2
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Type
Measurement range
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Special feature
InBin-P- 100
InBin-P- 500
InBin-P- 500-2
InBin-P-5000
InBin-P-5000-2
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Installation module
VDIHDUHD
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Accessories
Type
Technical data
Kit 2
MKR ,QFOXGHVPHWHUSUHVVXUHKRVHLQQHUGLDPHWHUPPDQGSODVWLFILWWLQJV
0RXQWLQJEUDFNHWIRULQVWDOODWLRQRQURXQGDLUGXFWVGLDPHWHUXSWRPP
Special options and offshore kits see page 50
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normal wiring
Safe area
Ex area
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
43
Price list 2014
Technical
short info 2014
ExBin-FR/ RedBin-FR/ InBin-FR Frost protection thermostats
Explosion proof
ExBin-FR...
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Gas + Dust
certified according
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127([SORVLRQSURRI
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Description
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ExBin-FR, RedBin-FR and InBin-FR are
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systems, e.g. for frost protection monitoring
of heating register s/heat exchangers.
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terminal box
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Delivery:
1 Frost protection thermostat with integraWHGWHUPLQDOER[ZLWKPRUPFDSLOODU\
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Recommended accessory:
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ExBin-FR... frost protection thermostats for zone 1, 2, 21, 22
Type
Capillary
Temperature range
Setting range
Installation module
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RedBin-FR... frost protection thermostats for zone 2, 22
Type
Capillary
Temperature range
Setting range
Installation module
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Type
Capillary
Temperature range
Setting range
Installation module
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Accessories
Type
Technical data
Kit 1.3
Capillary duct, assembly cramp and 4 assembly brackets for frost protection thermostat ..Bin-FR-3
Kit 1.6
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Special options and offshore kits see page 50
Frost protection thermostat – binary, active
normal wiring
Safe area
44
Ex area
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
ExBin-N/ RedBin-N/ InBin-N Fan belt monitoring via speed control
Explosion proof
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certified according
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Description
Basics for all …Bin-N sensors
([%LQ15HG%LQ1DQG,Q%LQ1DUHIDQEHOW
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speed control of fan drive shaft.
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Delivery:
1 Fan belt monitoring modul with integrated
terminal box and provided, directly mountDEOH1DPXUWUDQVGXFHUWDSSLQJVFUHZV
Recommended accessory:
Dependend on air power and dimensions
of ventilator /propeller a mounting console
is required.
The indicated values in m³ /h are empirical
values – they can vary depending on the
construction of ventilator /propeller.
ExBin-N.. fan belt monitoring modules via speed control for zone 1, 2, 21, 22
Type
Sensor
Speed control range
Setting range
Installation module
ExBin-N
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PLQ-1
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zone 1, 2, 21, 22
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zone 1, 2, 21, 22
RedBin-N.. fan belt monitoring modules via speed control for zone 2, 22
Type
Sensor
Speed control range
Setting range
Installation module
RedBin-N
1DPXUWUDQVGXFHULQGXFWLYH',1
PLQ-1
VWDJHDGMXVWDEOHVZLWFKSRLQWIURP«PLQ-1
zone 2, 22
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zone 2, 22
InBin-N.. fan belt monitoring modules via speed control for safe area
Type
Sensor
Speed control range
Setting range
Installation module
InBin-N
1DPXUWUDQVGXFHULQGXFWLYH',1
PLQ-1
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safe area
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1DPXUWUDQVGXFHULQGXFWLYH',1
PLQ-1
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safe area
Accessories
Type
Technical data
Kit 3
0RXQWLQJVHWIRU1DPXUWUDQVGXFHURQWRYHQWLODWRUV SURSHOOHUVup to approx. 20.000 m³ /h
Kit 4
0RXQWLQJVHWIRU1DPXUWUDQVGXFHURQWRYHQWLODWRUV SURSHOOHUVover approx. 20.000 m³ /h
MKR 0RXQWLQJEUDFNHWIRULQVWDOODWLRQRQURXQGDLUGXFWVGLDPHWHUXSWRPP
Special options and offshore kits see page 50
Drive belt monitoring via speed control – binary, activ
5 mm
normal wiring
Safe area
Ex area
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
45
Price list 2014
Technical
short info 2014
ExBin-D/ RedBin-D/ InBin-D Thermostats, hygrostats
Explosion proof
ExBin-D...
=RQH
Gas + Dust
certified according
ATEX, IECEx,
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RedBin-D...
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certified according
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Industrial
InBin-D...
127([SORVLRQSURRI
and only for
use in safe area
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Features of ExBin-D, RedBin-D, InBin-D
Description
ExBin-D, RedBin-D and InBin-D modules
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%«VHQVRUSUREHVDVWKHUPRVWDWVRU
K\JURVWDWVLQ+9$&V\VWHPV
Delivery: 1 Ex/Red/InBin.. module with
VRFNHWIRU([3UR %« ,Q3UR%«VHQVRU
3 tapping screws
Required accessory (additional price):
([3UR%«RU,Q3UR%«VHQVRU
Ordering example for one thermostat in an
air duct, 150 mm sensor length, with sensor
in Ex zone 21.
Types to order:
1 × ExBin-D
î([3UR%7([LVHQVRUSUREH
Basics for all …Bin-D sensors
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‡ Selectable on site if used for room or duct
application
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‡ Display with indication of actual value
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terminal box
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ExBin-D thermostats and/ or hygrostats, dependend on sensor probe type ExPro-B… for zone 1, 2, 21, 22
Type
Technical data
Installation module
Installation ExPro-B.. sensor
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RedBin-D thermostats and/ or hygrostats, dependend on sensor probe type ExPro-B… for zone 2, 22
Type
Technical data
Installation module
Installation ExPro-B.. sensor
RedBin-D
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InBin-D thermostats and/ or hygrostats, dependend on sensor probe type InPro-B… for safe area
Type
Technical data
Installation module
Installation InPro-B.. sensor
InBin-D
0RGXOHIRUFRQQHFWLRQRIRQH,Q3UR%«VHQVRUDVWKHUPRVWDWDQG RUK\JURVWDWVWDJH
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Accessories
Type
Technical data
MKR 0RXQWLQJEUDFNHWIRULQVWDOODWLRQRQURXQGDLUGXFWVGLDPHWHUXSWRPP
Special options and offshore kits see page 50
Example of combinations
46
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
ExPro-B/ InPro-B Digital thermostat /hygrostat sensor probes
Explosion proof
Industrial
ExPro-B…
InPro-B…
Only for use with
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Features of ExPro-B.., InPro-B..
Description
Basics for all ExPro -B…/ InPro-B… sensors
([3UR%«VHQVRUVDUHXVHGIRUPHDVXUHPHQWVRI
temperature and /or humidity in hazardous areas, for
exclusiveXVHZLWK([%LQ'«5HG%LQ'«PRGXOHV
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humidity measurement in safe areas, for exclusive use
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Delivery:
1 sensor with connector
Example:
Type:
Attention:
room-humidity sensor, 50 mm length
1 × ExPro-BF-50
only in combination with:
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‡ When using humidity-sensors, the contamination and
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Sensor probes for ExBin-D and RedBin-D modules
Type
Function
Measurement range
Sensor length Main use
Connectable to
Installation area
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Type
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Accessories
Type
Technical data
Mounting flange for duct-installation, for variable depth of immersion in the air duct
MFK
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Kit-FA-VA
Sinter filter cap for humidity sensor
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www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
47
Price list 2014
Technical
short info 2014
ExBin-A/ RedBin-A/ InBin-A Switching modules
Industrial
Explosion proof
ExBin-A
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Gas + Dust
certified according
ATEX, IECEx,
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RedBin-A
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certified according
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InBin-A
127([SORVLRQSURRI
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use in safe area
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Features of ExBin-A, RedBin-A, InBin-A
Description
Basics for all …Bin-A modules
ExBin-A, RedBin-A and InBin-A modules
are switching modules for direct mounting
LQ([DUHDVH[FHSW,Q%LQ$ZLWKRU
channels, for connection of 1, 2 or 5 passive potential-free binary sensors, for use in
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‡ 1 up to 5 contacts with common supply unit
‡ 1 or 2 contacts with additional clamp for
time switch relais, e.g. for 2 fan belt moni WRULQJDSSOLFDWLRQVWLPHVHF
‡ Display with indication of actual value
‡ Switching status display with LED
‡ $OXPLQLXPKRXVLQJ,3ZLWKLQWHJUDWHG
terminal box
‡ 'LPHQVLRQV+î:î'îîPP
Delivery: 1 module with sockets for 1 up to
([6HQVVHQVRUVGHSHQGHQWRQW\SH
3 tapping screws
Accessory (optional): Binary sensors
series ExSens, see next page
ExBin-A.. Switching modules for 1 up to 5 passive binary sensors for zone 1, 2, 21, 22
Type
Technical data
Installation module
Installation sensor*
ExBin-A-1
0RGXOHFKDQQHOWRFRQQHFWELQDU\([6HQVVHQVRULQ([DUHD
]RQH
]RQH
ExBin-A-2
0RGXOHFKDQQHOWRFRQQHFWELQDU\([6HQVVHQVRUVLQ([DUHD
]RQH
]RQH
ExBin-A-5
0RGXOHFKDQQHOWRFRQQHFWELQDU\([6HQVVHQVRUVLQ([DUHD
]RQH
]RQH
LQDFFZLWKFHUWLILFDWLRQRIVHQVRU RedBin-A.. Switching modules for 1 up to 5 passive binary sensors for zone 2, 22
Type
Technical data
Installation module
Installation sensor*
RedBin-A-1
0RGXOHFKDQQHOWRFRQQHFWELQDU\([6HQVVHQVRULQ([DUHD
]RQH
]RQH
RedBin-A-2
0RGXOHFKDQQHOWRFRQQHFWELQDU\([6HQVVHQVRULQ([DUHD
]RQH
]RQH
RedBin-A-5
0RGXOHFKDQQHOWRFRQQHFWELQDU\([6HQVVHQVRULQ([DUHD
]RQH
]RQH
LQDFFZLWKFHUWLILFDWLRQRIVHQVRU InBin-A.. Switching modules for 1 up to 5 passive binary sensors for safe area
Type
Technical data
Installation module
Installation sensor
InBin-A-1
0RGXOHFKDQQHOWRFRQQHFWELQDU\VHQVRU
VDIHDUHD
VDIHDUHD
InBin-A-2
0RGXOHFKDQQHOWRFRQQHFWELQDU\VHQVRUV
VDIHDUHD
VDIHDUHD
InBin-A-5
0RGXOHFKDQQHOWRFRQQHFWELQDU\VHQVRUV
VDIHDUHD
VDIHDUHD
Accessories
Type
Technical data
MKR 0RXQWLQJEUDFNHWIRULQVWDOODWLRQRQURXQGDLUGXFWVGLDPHWHUXSWRPP
Special options and offshore kits see page 50
1, 2 or 5-channel switching module for passive binary sensors
Ex-i wiring
LQWULQVLFDOO\VDIH
normal wiring
Safe area
48
Ex area
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
ExLine Ex-switching module for potential free, binary signals in zone 0, 1, 2, 20, 21, 22
Explosion proof
Features EXL-IRU-1
EXL-IRU-1
EXL-IRU-1
=RQH
Gas + Dust
Description
Basics EXL-IRU-1
EXL-IRU-1 module with intrinsically safe circuit to
change a passive potential free binary signal
HJFRQWDFWLQWRDFRQWDFWLQWKHVDIHDUHD
certified according
ATEX
Delivery:
([LPRGXOHIRU',1UDLOPRXQWLQJ
Accessory (optional):
binary sensors type ExSens
‡ 9$&'&VXSSO\
‡ Input: passive potential free binary sensor
‡ Output: potential free contact in the safe area
‡ Integrated time running relais 30...120 sec.
‡ 2 LED to show switching position
‡ ',1UDLOPRXQWLQJ
‡ Module must be installed in the safe area,
sensor in the hazardous area
EXL-IRU-1 switching module
Type
Technical data
Installation module
Installation sensor*
EXL-IRU-1
PRGXOHUDLOPRXQWLQJIRUSDVVLYHELQDU\VHQVRUVHULHV([6HQV
VDIHDUHD
]RQH
Optional:
N1 supply unit
,QSXW«9$&RXWSXW9'&PD[$PD[SFV(;/,58FRQQHFWDEOH1VXSSO\XQLWLVUHTXLUHGRQO\LQFDVHRI«9$&VXSSO\
LQDFFZLWKFHUWLILFDWLRQRIVHQVRU ExSens passive binary sensors for zone 1, 2, 22
Explosion proof
ExSens
=RQH
Features ExSens
binary, passive
Gas + Dust
certified according
ATEX
Manufacturer certificate
Description
Basics for binary ExSens sensors
ExSens binary sensors for temperature, humidity or
pressure measurement in hazardous areas with manufacturer certification in acc. with ATEX 94/9/EC. The
sensors are passive and potential free.
Delivery:
1 Sensor
Ordering example for 1 frost protection thermostat
Type to purchase: î7%.)5*
‡ Sensors for installation in hazardous areas, connected
to a switching module type ExBin-A, RedBin-A or
EXL-IRU-1
‡ The module changes the passive binary signal into a
contact in the safe area
‡ Sensor must be installed in the hazardous area, module
in the safe area
Sensors, connectable to switching modules type ExBin-A, RedBin-A and EXL-IRU-1
Type
Function
Range
Sensor
Information Connectable to module type
TBR
-2G
5RRPWKHUPRVWDW
«ƒ&.
&RQWDFWSRV
(;/,58([%LQ$5HG%LQ$
Sensor in zone
TBR
-2G3D
5RRPWKHUPRVWDW,3
í«ƒ&.
&RQWDFWSRV
(;/,58([%LQ$5HG%LQ$
î&RQWDFWSRV
î(;/,58([%LQ$5HG%LQ$
&RQWDFWSRV
(;/,58([%LQ$5HG%LQ$
TBR-2 -2G
5RRPWKHUPRVWDWVWDJH
«ƒ&.
TBR-AN-2G
5RRPWHPSHUDWXUHGLUHFWFRQWDFW
«ƒ&“.IL[
TBK
-2G
'XFWWKHUPRVWDW,3
«ƒ&.
&RQWDFWSRV
(;/,58([%LQ$5HG%LQ$
TBT
-2G
3UREHWKHUPRVWDW,3
«ƒ&.
&RQWDFWSRV
/ PP
(;/,58([%LQ$5HG%LQ$
TBT-VA -2G
3UREHWKHUPRVWDWZLWK9$VOHHYH
«ƒ&.
&RQWDFWSRV
9$
(;/,58([%LQ$5HG%LQ$
TBK-FR-2G
)URVWSURWHFWLRQWKHUPRVWDW,3
í«ƒ&
&RQWDFWSRV
FDSLOODU\P
(;/,58([%LQ$5HG%LQ$
FBR
-2G
5RRPK\JURVWDW
«U+aU+
&RQWDFWSRV
(;/,58([%LQ$5HG%LQ$
FBK
-2G
'XFWK\JURVWDW
«U+aU+
&RQWDFWSRV
/ PP
(;/,58([%LQ$5HG%LQ$
DBK
-2G
Differential pressure
20-300, 50-500, 100-1.000 Pa
Contact, 2-pos
EXL-IRU-1, ExBin-A, RedBin-A
1, 2
DBK
-2G3D
'LIIHUHQWLDOSUHVVXUH,3
3D
&RQWDFWSRV
(;/,58([%LQ$5HG%LQ$
WFBK -2G
$LUSDGGOH
«PVSDGGOH9$
&RQWDFWSRV
(;/,58([%LQ$5HG%LQ$
SWBT -2G
OLTXLGIORZVZLWFK
í«ƒ&
&RQWDFWSRV
(;/,58([%LQ$5HG%LQ$
NBW-K -2G
)DQEHOWSURWHFWLRQ,3
XSWRPñK
1DPXUVHQVRUEUDFNHW
(;/,58([%LQ$5HG%LQ$
NBW-G -2G
)DQEHOWSURWHFWLRQ,3
PRUHWKDQ!PñK
1DPXUVHQVRUEUDFNHW
(;/,58([%LQ$5HG%LQ$
Accessories
Type
Technical data
Kit 1
IRUIURVWSURWHFWLRQVHQVRUW\SH7%.)5*3*HQWULHVIRUFDSLOODU\EUDFNHWVVXSSRUWEUDFNHW
Kit 2-DBK
LQFOXGHVPHWHUSUHVVXUHKRVHLQQHUGLDPHWHU‘PPSODVWLFILWWLQJV www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
49
Price list 2014
Technical
short info 2014
..VA/ ..CT Special options for sensors – overview
Overview of special options of Schischek sensors for use under extreme weather conditions
Installation/ Application area:
Advantages of special options:
Usage in hazardous areas under extreme weather conditions and /or for offshore/
onshore applications.
‡ Resistant against corrosive and /or maritime atmosphere
‡ Usage under extreme weather conditions
‡ Approved for offshore- /onshore applications
‡ Robust and thereby extended period of application time of sensors
Special options sensors
Sensors
+RXVLQJPDWHULDOLQVWDLQOHVVVWHHO9$RUDOXPLQLXPKRXVLQJZLWK&0SDLQWLQJ&7IRUXVHXQGHU
H[WUHPHZHDWKHUFRQGLWLRQV29$DQG2&7YHUVLRQ
for offshore applications.
VA Cos/Bin/Reg
OVA
CT
OCT
9$ 29$
normal wiring
Safe area
CT /OCT
Ex area
..Cos/ ..Bin/ ..Reg Special options for sensors
)HDWXUHV&RV%LQ5HJ«9$ 29$ &7 2&7
Explosion proof
Cos/Bin/Reg-…-..VA/..CT
available for all sensors
In accordance with type
for use in
Description
Special options
9$YHUVLRQZLWKKRXVLQJPDWHULDOLQVWDLQOHVVVWHHO$,6,
VRPHSDUWVQLFNHOSODWHG
29$YHUVLRQDOVRZLWKVWDLQOHVVVWHHOKRXVLQJEXWVXLWable especially for offshore applications.
CT version with aluminium housing and C5-M painting,
resistant against corrosive and maritime atmosphere,
some parts nickel plated.
OCT version with painted housing like CT,
but suitable especially for offshore applications.
Ex area or safe area
Delivery:
1 sensor with special option
Ordering example: ExCos-P-250-CT
Basics ..Cos/ ..Bin/ ..Reg-…-VA/ OVA/ CT/ OCT
VA:
‡ +RXVLQJPDWHULDOLQVWDLQOHVVVWHHO$,6,VRPHSDUWV
nickel plated
‡ Resistant against corrosive /maritime atmosphere
OVA:
‡ %DVLFVOLNH9$EXWRIIHUHGDVRIIVKRUHYHUVLRQZLWK
DGGLWLRQDOO\WXEHVIRUFODPSLQJULQJ‘PPLQVWDLQOHVVVWHHO
CT:
‡ C5-M painted aluminium housing
‡ Resistant against corrosive /maritime atmosphere
‡ Cable glands brass nickel plated
‡ Screws in stainless steel
OCT:
‡ Basics like CT, but offered as offshore version with M20
cable glands and additionally with tubes for clamping
ULQJ‘PPLQVWDLQOHVVVWHHO
For general basics see sensor technology.
..Cos/ ..Bin/ ..Reg-.. options
Type
Description/ Technical data
Cos/Bin/Reg-..-
VA
+RXVLQJPDWHULDOLQVWDLQOHVVVWHHO$,6,VRPHSDUWVQLFNHOSODWHGVXUFKDUJH
Cos-P/Bin-P/Reg-V..-OVA
Offshore version with seawater resistant stainless steel housing. M20 cable glands nickel-plated, pressure connection tubes and screws in stainless steel VXUFKDUJH
Cos/Bin/Reg-..-
C5-M painted aluminium housing, resistant against corrosive and /or maritime atmosphere. Cable glands nickel-plated, screws in stainless steel VXUFKDUJH
CT
Cos-P/Bin-P/Reg-V..-OCT
Offshore version with seawater resistant C5-M painted Al-housing. M20 cable glands nickel-plated, pressure connection tubes and screws in stainless steel VXUFKDUJH
Kit-S8-
&DEOHJODQGVî0îPP([HIRUFDEOHV‘PPLQEUDVVQLFNHOSODWHGIRUUHSODFHWKHSODVWLFFDEOHJODQGVRI&RV %LQ5HJVHQVRUV
CBR
Kit-Offs-GL-CBR
Cable glands 2 × M20 × 1,5 mm Ex-d in brass nickel plated for armoured cables suitable for ..Cos/..Bin/..Reg sensors
Kit-PTC-
3UHVVXUHWXEHFRQQHFWLRQLQVWDLQOHVVVWHHO/IRUPPFODPSILWWLQJV
50
CBR
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Price list 2014
Technical
short info 2014
ExPolar Heating system – overview
2YHUYLHZRIQHZKHDWLQJV\VWHPIRUXVHZLWK6FKLVFKHNVHQVRUVGRZQWRíƒ&
Installation/ Application area:
Advantages of ExPolar:
8VDJHLQKD]DUGRXVDUHDVIRUWHPSHUDWXUHVGRZQWRíƒ&
‡ (VSHFLDOO\IRUXVDJHXQGHUKLJKVXE]HURWHPSHUDWXUHVGRZQWRíƒ&
‡ 6XLWDEOHIRUDSSOLFDWLRQVZLWKKLJKWHPSHUDWXUHIOXFWXDWLRQVíƒ&XSWRƒ&
‡ Usage directly in hazardous locations
‡ Adaptable on all Schischek sensors
Heating system for sensors
ExPolar-..-CBR
°C ExPolar-..-CBR
Adaptable on Schischek sensors type ExCos-..,
ExBin-.., ExReg-...
normal wiring
Safe area
Ex area
ExPolar/ InPolar Heating system for ..Cos-.. /Bin-../Reg-.. sensors
Explosion proof
Industrial
ExPolar-…-CBR
InPolar-…-CBR
=RQH
Gas + Dust
certified according
ATEX, IECEx
127H[SORVLRQSURRI
and only for
use in safe area
,3
)HDWXUHV3RODU«&%5
Description
Controlled heating system for use in sub]HURUHJLRQVGRZQWRíƒ&RUE\KLJK
WHPSHUDWXUHIOXFWXDWLRQVIURPíƒ&
XSWRƒ&
Adaptable on Schischek sensors ..Cos-..,
..Bin-.. or ..Reg-...
Delivery:
1 heating system
DGDSWDEOH
Ordering example: ExPolar-240-CBR
Basics ..Polar
‡ 9$&'&9$&
‡ 40 W
‡ íƒ&«ƒ&
‡ ExPolar for zone 1, 2, 21, 22
‡ InPolar for safe area
ExPolar-…-CBR/ InPolar-…-CBR
Type
Adaptable on
ExPolar-…-CBR ([&RV([%LQ([5HJ
InPolar- …-CBR
,Q&RV,Q%LQ,Q5HJ
Supply voltage
Operation temperature
Supply
Power*
íƒ&XSWRƒ&
íƒ&XSWRƒ&
9$&'&9$&'&9$&9$&
9$&'&9$&'&9$&9$&
:
]RQH
:
VDIHDUHD
*Nominal value
Installation area
VA option not considered !
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51
Price list 2014
Technical
short info 2014
ExMag Electric doorholder magnets according ATEX for zone 1, 2, 21, 22
Explosion proof
Features ExMag
Magnet
ExMag
Description
=RQH
Gas + Dust
Basics ExMag
ExMag doorholder magnets are electric magnets
to keep doors open or closed as long as supply voltage
is available.
certified according
ATEX
Delivery:
1 magnet
Ordering example: 1PDJQHWDQFKRU
+ Ex-terminal box
Type to purchase: î(;0*+
î(;&.6
‡ Electric magnets, silicone free
‡ Force in acc. with type
‡ 9'&SRZHUVXSSO\
‡ 1 m cable, silicone and halogen free
‡ Ex-e terminal box is required for electrical connection
‡ The max. AC-ripple must not exceed 20%
ExMag magnets
Type
Force
Supply
Function
Current
EXM- 650
1
9'&
0DJQHW
P$
Installation in
=RQH
EXM-1300
1
9'&
0DJQHW
P$
=RQH
EXM-2000
1
9'&
0DJQHW
P$
=RQH
Accessories
Type
Technical data
GH-6
$QFKRUIRU(;0
GH-13/20
Anchor for EXM-1300 and EXM-2000
ExBox-3P
([HWHUPLQDOER[,3
EXC-K4/S
([HWHUPLQDOER[,3ZLWKLQWHJUDWHGIXVH
EXC-T1
Ex-d push button
N1 supply unit
,QSXW«9$&RXWSXW9'&PD[$
ExComp different Ex-components
Explosion proof
ExComp
=RQH
LQDFFWRW\SH
Gas + Dust
certified according
ATEX
Features ExComp
Components
Description
Different explosion proof products like switches, safety
temperature sensors, ....
Basics ExComp
‡ 1RVSHFLILFLQIRUPDWLRQ
‡ Data in acc. with every single product /type
Delivery:
1 component
Ordering example: 6ZLWFK$SROH
Type to purchase: î(;&5
ExComp components
Type
Application
Explosion proof
Technical data
EXC-R 10/3...
6ZLWFK
,,*(([HG,,&7
$9.:SROH
EXC-R 20/3...
6ZLWFK
,,*(([HG,,&7
$9.:SROH
EXC-R 20/6...
6ZLWFK
,,*(([HG,,&7
$9.:SROH
EXC-R 40/3...
6ZLWFK
,,*(([HG,,&7
$9.:SROH
EXC-R 40/6...
6ZLWFK
,,*(([HG,,&7
$9.:SROH
EXC-R 80/3...
6ZLWFK
,,*(([HG,,&7
$9.:SROH
EXC-R 80/6...
6ZLWFK
,,*(([HG,,&7
$9.:SROH
EXC-RIA-16
$FWXDOYDOXHLQGLFDWLRQ
,,*(([LD,,&7
P$ORRSSRZHUHG
EXC-DS1/VA
6DIHW\WHPSHUDWXUHVHQVRU
,,*(([G,,&7
'XFWPRXQWLQJSRWHQWLDOIUHHFRQWDFWVZLWFKLQJDWƒ&«ƒ&ƒ&VWHSV
52
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Price list 2014
Technical
short info 2014
Table of contents
Additional information
Product codes/definitions
,QVWDOODWLRQDFFRUGLQJWR$7(;=RQHV\VWHP
,QVWDOODWLRQDFFRUGLQJWR1(&'LYLVLRQV\VWHP1RUWK$PHULFD
9DOYHDXWRPDWLRQ &HUWLILFDWLRQLQIRUPDWLRQ ,QIRUPDWLRQDERXW$7(;(&
/DEHOOLQJRIH[SORVLRQSURRIHTXLSPHQWDFFRUGLQJWR$7(; ([SORVLRQSURRILQIRUPDWLRQ
,QIRUPDWLRQDERXW]RQHVH[SORVLRQJURXSVDQGWHPSHUDWXUHFODVVHV
([DSSOLFDWLRQV 6,/³6DIHW\,QWHJULW\/HYHO´
Rotork products
1RWLFHV
*HQHUDOFRQGLWLRQV
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AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
page
54-55
70-73
74-75
h6!
53
Technical short info 2014
Product codes /definitions
Description ..Max quarter turn actuators
Ex Max - 5.10 - SF
S = integrated auxiliary switchesVZLWFKLQJDWƒDQGƒ
F = spring returnJHUPDQZRUGIRUVSULQJLV³)HGHU´
Y = modulatingDFWXDWRU«9'&RU«P$DQGIHHGEDFNVLJQDO
BF = fire damper actuatorLQWULQVLFDOO\VDIHLQSXWIRUGLUHFW([3UR77FRQQHFWLRQILUHWULJJHU
F1/ F3 = actuator with fast spring returnQXPEHUDIWHUOHWWHU)VKRZVFORVLQJWLPHLQVHFRQGV
HJLQRUVHFRQGV
C = actuator for direct communication with Ex/InReg controller
The numbers show the torque in Nm
Two numbers mean that the torque is selectableRQVLWHHJRU1P
Max is a rotary (quarter turn) actuator for dampers or rotary valves, such as ball or butterfly valves
Ex is for use in zone 1, 2 , 21, 22
Red is for use in zone 2, 22
In is for use in non classified industrial areas
Description ..Run valve actuators
Red Run - 5.10 - Y
Y = modulatingDFWXDWRU«9'&RU«P$DQGIHHGEDFNVLJQDO
U = floating controlRQRIISRVDFWXDWRUZLWK«9'&RU«P$IHHGEDFNVLJQDO
The numbers show the force in N
Two numbers mean that the force is selectableRQVLWHHJRU1
Run is a linear actuatorIRUJOREHVW\OHFRQWUROYDOYHVZLWKDVWURNHEHWZHHQDQGPP
Ex is for use in zone 1, 2 , 21, 22
Red is for use in zone 2, 22
In is for use in non classified industrial areas
Description ..Cos modulating transducers
In
Cos - P - 2500
The number shows the measuring range of the differential pressure sensor in ± Pa
P = differential pressure sensor
D = module for temperature/ humidity for connection of ExPro-C.. sensors
A = transducer modul for connection of passive sensors
Cos modulatingWUDQVGXFHUZLWKRXWSXW«9RU«P$
Ex is for use in zone 1, 2 , 21, 22
Red is for use in zone 2, 22
In is for use in non classified industrial areas
54
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Technical short info 2014
Product codes /definitions
Description ..Bin binary sensors
Ex Bin - P - 500 - 2
The number stands for 2-stage adjustable switch-point in measurement range
Without number the sensor is 1-stage adjustable switch-point in measurement range
The number shows the max. adjustment range of the differential pressure switch in Pa
P = differential pressure switch
D = thermostat-/ hygrostat modul for connection of ExPro-B.. sensors
FR = frost protection thermostat
N = fan belt monitoring via speed control
A1 = switching module for connection of one passive switch
A2 = switching module for connection of two passive switches
A5 = switching module for connection of five passive switches
BinVZLWFKLQJPHDVXULQJPRGXOHZLWKRXWSXWDVDSRWHQWLDOIUHHFRQWDFWRSHQHURUFORVHU
Ex is for use in zone 1, 2 , 21, 22
Red is for use in zone 2, 22
In is for use in non classified industrial areas
Description ..Pro-.. sensors for ..Cos-D or ..Bin-D modules
Ex Pro - CTF - 200
The number shows the length of the sensor in mm
T = temperature sensor
F = humidity sensor
TF = combisensor temperature/humidity
C = sensor for connection to Ex /Red/InCos-D
B = sensor for connection to Ex /Red/InBin-D
Pro-.. sensor for connection
Ex is for use in zone 1, 2 , 21, 22
In is for use in non classified industrial areas
Description ..Reg controller
Ex Reg - V - 300 - A
A = Type with analog signals for external communication
B = Type with busFRPPXQLFDWLRQ56
The number shows the control range of the controller in Pa 9W\SHRQO\
V = volume flow control/pressure control
D = temperature/ humidity control
Reg controller
Ex is for use in zone 1, 2 , 21, 22
In is for use in non classified industrial areas
www.schischek.com
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55
Technical short info 2014
,QVWDOODWLRQDFFRUGLQJWR$7(;=RQHV\VWHP
Installation zones
Safe area
(Ordinary location)
Ex area
(Hazardous location)
Quarter-turn actuator
ExMax../ RedMax..
1
5
4
3
2
1
Valve actuator
ExRun../ RedRun..
1
([SORVLRQSURRIDFWXDWRU([0D[5HG0D[([5XQ5HG5XQ
4
2
([WHQVLRQFDEOHDSSUR[LPDWHaP
5
3
56
Supply or control cable
6XSSO\RUFRQWUROFDEOHUHDFKHVLQWRWKHVDIHDUHD«
Junction box in increased safety Ex-e technology
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Technical short info 2014
,QVWDOODWLRQDFFRUGLQJWR1(&'LYLVLRQV\VWHP1RUWK$PHULFD
Installation FM /CSA Div. classes
Safe area
(Ordinary location)
Ex area
(Hazardous location)
Quarter-turn actuator
ExMax../ RedMax..*
1
max. 18"
7
6
2
5
4
3
1
Valve actuator
ExRun../ RedRun..*
1
([SORVLRQSURRIDFWXDWRU([0D[5HG0D[([5XQ5HG5XQ
5
&RQQHFWLQJGHYLFHPD[OHQJWKP
2
(OERZGHYLFH«
6
6HDOILWWLQJIRUKRUL]RQWDORUYHUWLFDOFRQGXLWV«
3
&RQQHFWLQJGHYLFH«
7
&RQQHFWLQJGHYLFHUHDFKHVLQWRWKHVDIHDUHD«
4
&RQGXLWER[«
* Variants for North America on request !
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57
Technical short info 2014
9DOYHDXWRPDWLRQ
Quarter-turn actuators
Linear motion actuators
..Max
¼-turn actuator
..Run
Linear valve actuator
Valve linkage
example
Valve linkage
example
Valve
example
Valve
example
58
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Technical short info 2014
9DOYHDXWRPDWLRQ
Schischek valve linkages
210
95
Option 1
80
You make the linkage yourself or source it
somewhere else. In that case we would be
happy to provide you with all the actuator
dimensions necessary to do so. We can
even give you STEP files you can import
directly into your CAD system.
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ExMax 5.10-Y / 15.30-Y
118,5
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Dimensions
E X P L O S I O N P R O O F
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Project No.
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ExMax
Drawing No.
Rev
Sheet 1 / 1
Scale 1:2
-D-
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thickness
Distance
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Nominal size
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9
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27
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mm stem
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any typical valve mounting pattern and
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Signed
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Project
Schischek GmbH
Mühlsteig 45
Gewerbegebiet V
D-90579 Langenzenn
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.
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need the dimensions of the top plate/mounting pattern as well as the stem shape and
dimensions to design the linkage. The cut
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information. Simply send us the cut sheet
and we will do the rest.
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Project
Country
ExMax on ball valve
E X P L O S I O N P R O O F
Actuator type
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Substitute for .
Origin
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List of parts
Schischek GmbH
Mühlsteig 45
Gewerbegebiet Süd 5
D-90579 Langenzenn
Project No.
Project
Signed
Checked
Approved
.
.
.
Drawing No.
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.
.
Rev
2011.070.E0-USA
Scale 1:1.5
Sheet 1 / 1
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A3
59
Technical short info 2014
Certification with highest protection classes
ATEX ‡ IECEx ‡ SIL ‡,3‡,10(752‡ CSA ‡ UL ‡ GOST-R ‡571‡.26+$
ATEX is a commonly used synonym for the ATEX guidelines of the European Union. The name is derived from the French term ATmosphère
EXplosive. The directive encompasses explosion protection guidelines
94/9/EG for devices and 1999/92/EG for operations. ATEX guidelines
are devised by the Director General of the EU commission Enterprise
and Industry in cooperation with the member states, standardization orJDQL]DWLRQV&(1&(1(/(&DQGVRFDOOHGNQRZQRUJDQL]DWLRQVVXFK
DV%$037%RU78(9WRQDPHH[DPSOHVIURP*HUPDQ\
IECEx is an internationally used process to certify electrical equipment
used in hazardous locations. The code defines a system to classify
locations prone to explosive atmospheres caused by gases, dusts, or
fibers for example. The main goal of the International Electrotechnical
Commission IEC with the IECEx regulation is to reach global harmonization of codes governing use of electrical apparatus in hazardous
locations. IEC promotes mutual acceptance of evaluations and reports
among the testing labs and certifying bodies.
SIL “Safety Integrity Level” considers functional safety determine the
potential risk for people, systems, devices and processes in case of a
malfunction. Basis for the specification, design, and operation of safety
LQVWUXPHQWHGV\VWHPVLV,(&VWDQGDUG7KHJRDOLVWRDVVHVVWKH
risk and to reduce it by use of suitable measures. The standard knows
four levels, SIL 1-SIL 4, characterizing safety levels for electrical, electronic and programmable electronic devices, often referred to as E/E/
PE. The SIL level is a measure for the safety function in case of a fault
and answers the question:
‡ What is the probability of the system still functioning correctly in
case of a fault?
IP66
IP66 stands for Ingress Protection and denotes the protection of the device against environmental factors, dust and rain for example, as well
as protection of living beings against dangers of touching high voltage
circuits for example. The first digit categorizes ingress of solid objects,
the second ingress of water:
‡ ,3[ GXVWSURRI
‡ ,3[ ZDWHUMHWSURRIZLWKVSHFLILHVZDWHUSUHVVXUHHWF
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is Brazil’s government body responsible for the implementation of
measurement, safety and quality standards for electrical and electronic
products. It guides the activities of accreditation, inspection, testing and
certification bodies in the country.
60
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Technical short info 2014
Certification with highest protection classes
ATEX ‡ IECEx ‡ SIL ‡,3‡,10(752‡ CSA ‡ UL ‡ GOST-R ‡571‡.26+$
CSA is a global provider of testing and certification services.
CSA is also on the OSHA list of nationally recognized testing laboraWRULHV157/
UL is an independent organization testing and certifying product with
regards to safety. UL tests and evaluates compliance of products, components, materials, and systems against specific requirements.
As a result the UL mark can be carried as long as the standards are
kept to. UL is one of the OSHA endorsed testing labs. OSHA is the
Occupational Safety and Health Administration and maintains a list of
ODEVFDOOHG157/VKRUWIRUQDWLRQDOO\UHFRJQL]HGWHVWLQJODERUDWRULHV
GOST-R denotes a certification obligatory for goods to be imported to
the Russian Federation. Compliance has to be evaluated and approved
based on Russian standards. GOST-R certification is required for examples as follow:
‡ Food and food packaging
‡ Electronic devices
‡ Industrial plants and machinery
‡ Products used in the oil & gas industry
‡ Electronic and technical systems
RTN
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Russia for industrial processes involving hazardous materials and conGLWLRQVDQGDUHUHTXLUHGIRUWKHHTXLSPHQWXVHG571DSSURYHVWKHXVH
RIWKHHTXLSPHQW571DSSURYDOVDUHJHQHUDOO\QHFHVVDU\IRUH[DPSOH
‡ for all equipment used in the Oil & Gas industry
‡ all equipment requiring explosion protection
KOSHA.RUHD2FFXSDWLRQDO6DIHW\DQG+HDOWK$JHQF\DLPVWRFRQtribute to the national economy by maintaining and improving the safety
and health conditions at work through the efficient implementation of
projects such as research and development, promotion of industrial accident prevention technologies, provision of technical assistance and
training on occupational safety and health, inspection on dangerous
facilities and equipment.
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61
Technical short info 2014
62
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Information about electrical
explosionproof according ATEX 94/9/EC
Regulations for explosion protection
The type plate and its components
Explosion protection regulations in the EU member
states are marked by the change of EU protection
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protection in European regulations there will be a
harmonisation of standards. There will be a transitional period to adjust from the “old” to the “new”
European law. The regulations covering the “old”
law were in effect up to June 30th 2003.
Since July 1st 2003, electric explosion proof
equipment must comply with ATEX Ex-protection
guidelines in accordance with 94/9/EC – on the
approximation of the laws of the Member States
concerning equipment and protective systems for
use in potentially explosive atmospheres.
Information on uniform classification of potentially
explosive systems and how to use this as a basis
for selecting and classifying systems and equipment, incl. their installation, can be found in guideOLQH(&$7(;
ATEX: Guideline 94/9/EC of the European parliament and the Council from March 23rd 1994
brought the legislation of the member states, concerning equipment and protective systems for use
in explosion risk areas, into line.
ExVO: Directive on the distribution of equipment
and protection systems for potentially explosive arHDV±H[SORVLRQSURWHFWLRQSUHVFULSWLRQ*6*9
ElexV: Operational Safety regulation, minimum
regulation in order to improve health-safety and
VHFXULW\RIHPSOR\HHVDWKD]DUGRXVZRUNSODFHV The type plate and its components
From 1/7/2003 the new ATEX guidelines come into
force. The then current legal bases for the certification and labelling of electric explosion proof equipment is the EC guideline:
Certificates
Corresponding approvals and certificates are required for electrical explosion proof equipment.
Testing must be carried out by an official testing
DJHQF\IRUH[DPSOHWKH37%3K\VLNDOLVFK7HFKnische Bundesanstalt in Braunschweig/Federal
German Physical and Technical Institute of BraunVFKZHLJ $7(; DSSURYDOV DUH DOVR DFFHSWHG LQ
many countries and states outside Europe.
Responsibilities
The responsibility for compliance with all regulations and guidelines, from production to planning,
up until installation, operation and maintenance,
has greatly increased
Each individual must be conscious about the fact
that he accepts personal responsibility as part of
a total project:
‡ building owner
‡ end-user
‡ architect
‡ consulting engineer /control company
‡ inspection authority
‡ contractor /installer
‡ manufacturer
‡ product supplier
‡ maintenance engineers
Example, for the labelling of a quarter
turn actuator:
Manufacturer’s name, manufacturer’s address,
GHVLJQDWLRQ RI W\SH HOHFWULFDO GDWD 9 $ : +]
DPELHQWWHPSHUDWXUHLIGLIIHUHQWIURPíWRƒ&
unit serial number, in addition to the classification
of Ex protection.
Made in Germany
90579 Langenzenn
ExMax-15-SF
24...240 VAC/DC, 15 Nm
Ta = −40…+40/+50 °C
PTB 04 ATEX 1028X
IECEx PTB 07.0057X
II2(1)G Ex d [ia] IIC T6/T5
II2(1)D Ex tD [iaD] A21 IP66 T130°C
Correct installation
For the installation of electrical systems in areas
with explosive gas atmospheres of group II, rule
,(&(1ZLOODSSO\
Electric circuits of protection types d, e, q, o, m, p
Installation in the panel is identical to “standard”
installation, however the procedures for connecting
Ex equipment must be followed. This refers, for example to voltage, current, fuses and motor protection equipment, etc. The requirements for specific
products must be taken from their corresponding
test certificates, standards and prescriptions as
well as from the guidebook. It is only permitted to
ZRUNRQHOHFWULFFLUFXLWVZLWKLQWKH([DUHDIRUH[ample when connecting to Ex-e terminal box if the
YROWDJH KDV EHHQ VZLWFKHG RII$Q ([H WHUPLQDO
box should only be opened after the voltage has
been switched off.
intrinsically safe circuits to prevent confusion and/
or linking up to a non-intrinsically safe circuit. Examples: cabels, cables, cable conduits, dampers,
connection boxes, cable connectors,...
A minimum distance of 50 mm should be allowed
between intrinsically safe and non-intrinsically safe
FLUFXLWVDQGDPLQLPXPGLVWDQFHRIPPEHWZHHQ
two different intrinsically safe circuits. During installation the cables of intrinsically safe and nonintrinsically safe circuits should be laid out sepaUDWHO\
Suggestion on how to create a pannel
It is necessary to keep intrinsically safe and nonintrinsically safe equipment separate. It is recommended, in this case, that a sufficient distance be
kept, to avoid extra costs in the future.
Large transformers, frequency rectifiers, large
relays and other electric equipment that may influence intrinsically safe circuits by inductance
or capacitance should be installed at a sufficient
distance. As a precaution Ex-i equipment should
have a suitable cover to protect it from incorrect
handling. The appropriate standards and regulations must be observed.
ATEX
Atmosphère
Explosible
Electric circuits of protection type “i”
(intrinsically safe)
For the planning and operation of switchgears and
control systems installed in the safe area, but which
contain circuits leading into the Ex-area, certain requirements should be considered. This applies especially to intrinsically safe circuits. Intrinsically safe
circuits and non-intrinsically safe circuits should
EH NHSW VHSDUDWH 0LQLPXP GLVWDQFHV GLVWDQFHV
between bare connections must be observed, the
cables must not produce any inadmissible external
inductance or capacitance. The maximum admissible electrical limits of Ex-i equipment must be
observed at all times. Intrinsically safe and nonintrinsically safe electrical circuits should not cross,
however it is allowed between two intrinsically safe
circuits. Intrinsically safe circuits must be clearly
marked. Intrinsically safe circuits are marked by a
“light blue” color. This color is recommended for all
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63
Technical short info 2014
Labelling of explosion proof equipment according to ATEX 94/9/EC
Classification and labelling of explosion proof areas
Flammable
medium
Classification Explosion groups & Temperature classes
Hazardous locations Classification Product classification Product
of explosion
level
Probability of a
proof areas
(EPL)
potential explosive
Product Product
atmosphere occuring
group category
Explosion
group
Always, temporarily or
often present
Zone 0
II
IIA
Occasionally present
Zone 1
II
IIB
Gases,
mists,
vapours
1G
2G
Dusts
Very seldom or only
present for a short period
Zone 2
II
Always, temporarily or
often present
Zone 20
II
Occasionally present
Zone 21
II
Gb
3G
Zone 22
Institute
Notified Body (NB)
0102
0158
PTB (Germany)
EXAM (Germany)
Ethanol
Cyclohexene
n-Butane
Petrol
Diesel fuel
Fuel oil
n-Hexane
Acetal-dehyde
City gas
Acrylic
nitrile
Ethylene
Ethylene
oxide
Ethyl glycol
Carbon
hydrogen
Ethyl ether
Hydrogen
Acetylene
T1<450°C
Attention: this list is only an extract of possible flammable
mediums and does not claim to be complete!
Carbon
disulphide
Gc
1D
T3<200°C
Da
T4<135°C
Db
3D
II
T5<100°C
Dc
T6< 85°C
Official institutes
code
number
Ammonia
Methane
Ethane
Propane
T2<300°C
2D
Does not occur or only
seldom for a short period
IIC
Ga
Examples depending on
- explosion group
- temperature class
Product use depending on temperature class (T1 - T6). The temperature
class indicates the max. temperature of the exposed surface of the
product. For dust explosion proof, the max. surface temperature is
directly shown (e.g. T80°C).
Temperature class
Example:
0158
II 2G Ex d IIC T6 Gb
II 2D Ex tb IIIC T80°C Db
Prevents transmission of
the explosion outside
flameproof
enclosure
Ex d
1, 2
EN 60079-1
IIIA
NB 12 ATEX 1007 X
flammable fibres
IIIB
IIIC non conductive dust
Prevents high
temperatures and sparks
increased safety Ex e
Low current / voltage supply
intrinsic safety
Ex i ¹
Ex iD ²
0, 1, 2
EN 60079-11
20, 21, 22
Positive pressure device
pressurised
apparatus
Ex p
Ex pD
1, 2
21, 22
moulding
Ex m ³
Ex mD ʎ
0, 1, 2
EN 60079-18
20, 21, 22
1, 2
EN 60079-6
1, 2
EN 60079-5
Encapsulated
EN 60079-7
1, 2
EN 60079-2
oil immersion
Ex o
Prevents transmission of
explosion outside
powder filling
Ex q
As above, but for use in
zone 2
protection “n”
Ex n
2
Dust explosion proof
protection “tD”
Ex t ʏ
20, 21, 22 EN 60079-31
Protection principle
Type of
protection
Code
ia (zone 0, 1, 2),
ib (zone 1, 2), ic (zone 2)
iaD (zone 20, 21, 22), ibD (zone 21, 22), icD (zone 22)
64
7
IP66
EN 60079-15
Symbol To use CENELEC
in zone
3
4
–
For use under
special
circumstances
X
This product is an
Ex-certified
component for use
in a complete
system
U
Dust classification
–
–
1
totally protected
against dust
dust - limited
ingress
solids objects
> 1 mm
solids objects
> 2,5 mm
solids objects
> 12,5 mm
solids objects
> 50 mm
0
no protection
5
3
6
2
8
4
Protection principle – Type of protection – EN 60079-0 General Requirements
1
Code
6
Parts immersed in oil to isolate
from explosive atmosphere
For common use
conductive dust
2
IP Protection
against
solids/dust
long periods of
immersion
the effects of temporary immersion
strong jets of
water
low pressure jets
from all directions
sprays from all
directions
direct sprays up to
60° from vertical
direct sprays up to
15° from vertical
vertical falling
drops of water
no protection
Protection
against
water
Ingress Protection EN 60529
ma (zone 0, 1, 2),
mb (zone 1, 2), mc (zone 2)
maD (zone 20, 21, 22), mbD (zone 21, 22), mcD (zone 22)
5
6
Application
Code
Further information
ta (zone 20, 21, 22), tb (zone 21, 22), tc (zone 22)
Highest possible application areas
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Technical short info 2014
Where and when do I have to take explosion proof into consideration ?
Explosion proof means: “Protection of Life. Health. Assets.”
Is your system safe ?
What creates an explosion ?
An explosion may occur when the following 3 components are present at the same time:
‡ Flammable or combustible media
‡ Source of ignition
‡ $LUR[\JHQ
ƑƑ
ƑƑ
ƑƑ
ƑƑ
Explosion
Flammable
Media
We have the following situation NOW
or in the FUTURE:
<HV1R3OHDVHFKHFN
ƑƑ
ƑƑ
Oxygen
Source of
ignition
Flammable materials are stored.
Flammable materials are used.
Flammable materials are bottled.
Flammable materials are used during
the cleaning process.
Flammable materials are used in the
production process.
Flammable materials will be produced
during the production process.
î³1R´2EYLRXVO\\RXGRQRW
need explosion proof
at least 1 × “YES”:
When planning you have to consider rules,
regulations and instructions concerning
explosion proof
Example: BetrSichV, ExVO, EX-RL
Typical sources of ignition
9HU\RIWHQWKHUHDVRQIRUDFFLGHQWVLVVHOILJQLWLRQ
extraordinary surface temperatures and sparks due
to mechanical reasons. But there are also a lot of
other sources of ignition, caused by either mechanical and/or electrical equipment.
These are for example:
‡ Self-ignition
‡ Extraordinary surface temperatures
‡ Open flames
‡ Sparks caused by mechanical reasons
‡ Static electricity
‡ Lightning strike
‡ Ultra-sonic
‡ Chemical sources of ignition
‡ Electric sparks
‡ Electric arcs
‡ Adiabatic compression
‡ Adiabatic shock waves
‡ Electric balancing power
Remarks:
All information, tables, checklists and further documentation are only for your assistance and do not
claim to be complete. In no way do they replace
official regulations and rules or even laws by the
authorities. We want to point out that it is very important to undertake all measures for an exact classification of the Ex-area.
Typical Applications:
‡ Chemical, pharmaceutical and industrial plants
‡ Refineries, petrol depots, gas stations
‡ Paint and solvent shops
‡ Drying and coating cabinets
‡ Laboratories in industry and schools
‡ Water treatment works, power plants
‡ Compressor stations, gas works
‡ All kinds of storekeeping and stocks
‡ All kinds of filling stations
‡ All kinds of cleaning stations
‡ Mills, silos, silos for bulk goods
‡ Offhore and onshore
‡ Oil and gas pipelines
‡ 3ULQWLQJZRUNVIRRGLQGXVWU\«
Schedule:
‡ Analyse whether you need explosion proof
or not
‡ Ask experts in order to analyse the risk
of danger
‡ Define zones, areas, categories, explosion
groups and temperature classes
‡ Planning according to all necessary rules
and regulations
‡ Choose the best supplier and the right product
‡ .HHSWRWKHLQVWDOODWLRQUXOHV
‡ Check the labelling of the equipment
‡ Make sure that the appliance will be put into
operation correctly
‡ Confirm a final inspection by the responsible
authority
‡ Guarantee regular and correct maintenance
according to the regulations
‡ The correct documentation has to be maintained
From fire to detonation
Effect and reaction velocity increase significantly
from combustion, deflagration, via explosion up to
detonation.
Effect
When can a danger of explosion occur ?
A danger of explosion occurs when a flammable
PHGLXPJDVYDSRUPLVWRUGXVWLQDGDQJHURXV
quantity is present.
Detonation
Explosion
Deflagration
Combustion
Reaction velocity
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65
Technical short info 2014
=RQHV‡ Explosion groups ‡ Temperature classes
Implementation
Potentially explosive areas should be divided into
zones, and the equipment should be divided into
groups and categories. The labelling on the identification plate of certified equipment indicates in
which zone the explosion proof equipment can be
used.
Division into equipment groups
Groups are divided into group I and group II.
Group I equipment is intended for use in underground parts of mines.
Group II equipment is intended for use in areas
where explosive atmospheres exist, except for underground mines.
Division into zones
Potentially explosive areas are divided into six
zones, according to time-related and local probabilLW\WKDWDSRWHQWLDOO\H[SORVLYHDWPRVSKHUHSHD
exists.
A distinction is made between combustible gases,
mists, vapors and combustible dust. The zones are
described in the accompanying table.
Gases, mists and vapors are placed in zones 0, 1
and 2, whereby the requirements for the chosen
equipment increase from zone 2 to 0. Equipment in
zone 0 must be built in a way “that even if a type of
protection fails or if two faults occur, that sufficient
explosion protection is guaranteed”. Therefore for
example a passive, potential free sensor, installed
in zone 0, and connected to an intrinsically safe
HOHFWULF FLUFXLW ,,* >([ LD@ ,,& PXVW GLVSOD\
current approval.
=RQHV DQG DUH IRU GXVW ZKHUHE\ WKH
requirements for the chosen equipment increase
from zone 22 to 20. Equipment in zone 20 and 21
need special approval.
Division into product categories
Product categories determine, in which zones the
equipment should be installed. Once again there
are six categories. Categories 1G, 2G and 3G are
FODVVLILFDWLRQV IRU JDV H[SORVLRQ SURWHFWLRQ * *DVWRZKLFKHTXLSPHQWZLWK*IRU]RQHDQG
2, equipment with 2G for zone 1 and 2 and equipment with 3G for zone 2 are suited. Categories 1D,
2D and 3D are classifications for dust explosion
SURWHFWLRQ' 'XVWWRZKLFKHTXLSPHQWZLWK'
for zone 20, 21 and 22, equipment with 2D for zone
21 and 22 and equipment with 3D for zone 22 are
suited.
Classification and labelling of explosion proof areas
Flammable
medium
Classification
of explosion
proof areas
Hazardous locations
Probability of a
potential explosive
atmosphere occuring
Always, temporarily
or often present
Gases
Vapours
Mists
Dusts
Occasionally present
Product
Group
Zone 0
II
Zone 1
II
Very seldom or only
present for a short period
Zone 2
II
Always, temporarily
or often present
Zone 20
II
Zone 21
II
Occasionally present
Does not occur or only
seldom for a short period
Zone 1
1G
Ga
Gb
3G
1D
Gc
Da
2D
Zone 22
Zone 0, 1 and 2
Zone 2
Product
Category
Product
level
(EPL)
2G
Zone 0
Gases-Mist-Vapours
II
Db
3D
Dc
Division into explosion groups
Explosion proof equipment for gases, mists and
YDSRUVLVGLYLGHGLQWRWKUHHH[SORVLRQJURXSV,,$
,,%,,& DFFRUGLQJ WR WKH W\SH RI SURWHFWLRQ EHLQJ
used. The explosion group is a means to measure
WKH LJQLWDELOLW\ RI JDVHV SRWHQWLDOO\ H[SORVLYH DWPRVSKHUHV7KHHTXLSPHQWUHTXLUHPHQWVLQFUHDVH
from II A to II C.
Safe area
II A
II B
II C
An Example of a typical zone activity would be filling a
barrel of petrol in an enclosed area.
increasing requirements
Zone 20, 21 and 22
Zone 22
Zone 21
Zone 20
Dust
Safe area
An example of a typical zone activity would be filling a
grain silo in an enclosed area.
Explosion groups, temperature classes
The equipment groups and categories determine,
in which zones the equipment should be installed,
therefore the explosion groups and temperature
classes determine, to which mediums inside the
zones, the equipment is suited. The type of protection used is not a mark of quality but is instead a
constructive solution for selecting equipment for
explosion protection.
66
Product classification
Division into temperature classes
Explosion proof equipment, installed within the Ex
DUHDLVGLYLGHGLQWRWHPSHUDWXUHFODVVHV7WR
77HPSHUDWXUHFODVVLVQRW±DVLWLVRIWHQZURQJO\
believed – the operating temperature range of the
equipment, but the maximum permissible surface
WHPSHUDWXUHRIWKHHTXLSPHQWLQUHODWLRQWRƒ&
ambient temperature on any surface area, and
should not be exceeded at any time. The maximum
surface temperature must remain below the ignition temperature of the surrounding medium at all
times. The equipment requirements increase from
7WR7
T1
T2
T3
T4
450°C 300°C 200°C
T5
135°C 100°C
T6
85°C
increasing requirements
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Technical short info 2014
Ex applications
Air safety dampers ‡ Air control dampers ‡ Fire/smoke dampers
Heating/
g/ ccooling
ing control
Air damper
Ex area
Duct
M
Duct
Heater
ExRun
M
ExCos-D
+ ExPro
M
ExCos-D
+ ExPro
Safe area
ExMax-...
Humidity control
The automatic damper control system consists of an actuator
DQGD([&RV'WUDQVGXFHUZLWK([3UR&7«SUREH7KHFRPELnation can be installed directly into the Ex area. The transducer
FRQYHUWVWKHSUREHVLJQDOLQWRDQDFWLYHVLJQDO9'&RU
P$IRULQSXWLQD3/&V\VWHP7KHRXWSXWVLJQDOIURPWKH
controller goes directly to the actuator. Between the sensor and
controller there is no need for an Ex i module, or an intrinsically
VDIH,6ZLULQJPHWKRGHLWKHU)RUWKHDFWXDWRUDQGWUDQVGXFHU
WKHPD[LPXPSHUPLVVLEOHVXUIDFHWHPSHUDWXUHVKDVWREH
taken into account.
Controller
Control of fire/ smoke dampers
Duct
Fire/ Smoke damper
Ex area
°C
Sensor
M
ExCos-D
+ ExPro
The humidity control system consists of a ExRun valve actuator
DQG
DQGDQ([&RV'WUDQVGXFHUZLWK([3UR&)«SUREH7KHFRPEL
nation can be installed directly into the Ex area. The transducer
FRQYHUWVWKHSUREHVLJQDOLQWRDQDFWLYHVLJQDO9'&RU
P$IRULQSXWLQD3/&V\VWHP7KHRXWSXWVLJQDOIURPWKH
controller goes directly to the actuator. Between the sensor and
controller there is no need for an Ex-i module , or an intrinsically
VDIH,6ZLULQJPHWKRGHLWKHU)RUWKHDFWXDWRUDQGWUDQVGXFHU
VDIH
WKHPD[LPXPSHUPLVVLEOHVXUIDFHWHPSHUDWXUHVKDVWREH
WKH
taken
take into account.
Controller
Differencial pressure control/ VAV
In applications for fire /smoke dampers, the actuator has to
reliably return the damper to its safety position via an external
swit
switch/contact. The actuator will return the damper to its safety
position by an internal spring. The contact comes from a safety
ther
thermal trigger type ExPro-TT-.. which is directly connected to
the actuator.
Duct
Fan
Sensor
M
Orifice plate
(by others)
ExCos-P
The DP control system consists of an actuator and a differential
pressure ExCos-P transducer. The combination can be installed
dire
directly into the Ex area. The transducer converts the differential
SUHVVXUHVLJQDOLQWRDQDFWLYHVLJQDO9'&RUP$
for input in a PLC system. The output signal from the controller
goes directly to the actuator. Between the sensor and controller
LVQRQHHGIRUDQ([LPRGXOHRUDQLQWULQVLFDOO\VDIH,6ZLULQJ
method either. The controller, situated in the safe area will,
depe
depending on changing circumstances will monitor, control a fan
PXVWEH([SURRIRUDPRGXODWLQJGDPSHUDFWXDWRUDOVR([
SURRIWRPDLQWDLQWKHUHTXLUHGDLUYROXPH SUHVVXUH
Safe area
ExPro-TT-..
ExMax-...
ExRun
Humidifier
Safe area
M
Duct
Ex area
Air damper
Ex area
Ex area
Duct
The heating/cooling control system consists of an actuator and
D([&RV'WUDQVGXFHUZLWK([3UR&7«SUREH7KHFRPELQDWLRQ
D([
can be installed directly into the Ex area. The transducer
FRQYHUWVWKHSUREHVLJQDOLQWRDQDFWLYHVLJQDO9'&RU
P$IRULQSXWLQD3/&V\VWHP7KHRXWSXWVLJQDOIURPWKH
controller goes directly to the actuator. Between the sensor and
controller there is no need for an Ex-i module, or an intrinsically
VDIH,6ZLULQJPHWKRGHLWKHU)RUWKHDFWXDWRUDQGWUDQVGXFHU
VDIH
WKHPD[LPXPSHUPLVVLEOHVXUIDFHWHPSHUDWXUHVKDVWREH
WKH
taken into account.
take
Controller
Safe area
Automatic air damper control
Sensor
+
Safe area
Safe area
ExMax-...
Schischek actuators are approved for direct installation and
operation in explosion risk areas, as they are of the highest
oper
explosion groups and temperature class and are suitable for
expl
all gases, vapours, steam and dust. The electrical connection
LVPDGHYLDDQH[SORVLRQSURRIWHUPLQDOER[W\SH([%R[
Please ensure during installation that all cables are securely
fixed and connected in such a way that they are protected from
fixe
mechanical damage.
Ex area
Air damper
mpe control
Heating ‡ Cooling ‡ Humidification ‡ Diff.pressure control ‡9$9
Thermostats ‡ Humidistats ‡ Pressurestats ‡ Filter monitoring
Fan belt monitoring ‡ Frost protection
Drive belt monitoring
ing with differential pressure sensor/ air paddle
Duct
Thermostat
+
Fan
M
ExBin-P
Duct
([%LQ3«PRGXOHVDUHSUHVVRVWDWVOLNH([GLIIHUHQWLDOSUHVVXUH
VZLWFKHVHJIRUIDQEHOWPRQLWRULQJLQH[SORVLRQSURRIDUHDV1R
VZLW
intrinsic safe electrical circuit and, no transducer in the electrical
control-panel are necessary. The module should be installed
dire
directly into Ex area, depending on demand in zone 1, 2, 21 or
22. To indicate fan failure switching modules are delivered with
integrated time running relay with delay on start up. The output
FRQWDFWFDQEHXVHGIRUVHTXHQFHIXQFWLRQVUHOD\VFRQWDFWV
GLUHFWFLUFXLW«
GLUH
Drive belt monitoring with inductive sensor
Hygrostat
Duct
Fan
M
ExBin-N
Safe area
Safe area
Ex area
ExBin-D
+ ExPro-B…
([%LQ'«PRGXOHVZLWK([3UR%)«LVDVHQVRUSUREHZLWK
DK\JURVWDWIRUXVHLQH[SORVLRQSURRIDUHDV1RLQWULQVLFVDIH
DK\
electrical circuit and no transducer in the electrical control-panel
elec
are necessary. The module should be installed directly into Ex
area, depending on demand in zone 1, 2, 21 or 22. The output
area
FRQWDFWFDQEHXVHGIRUVHTXHQFHIXQFWLRQVUHOD\VFRQWDFWV
GLUHFWFLUFXLW«
GLUH
Ex area
Hygrostats
Duct
([%LQ1«PRGXOHVZLWKFRQQHFWHG1DPXUVHQVRULQGXFWLYH
SUR[LPLW\VZLWFKDUHHVSHFLDOO\IRUFRQWDFWIUHHIDQEHOWPRQLWRring of ventilators, for use in explosion proof areas.
1RLQWULQVLFVDIHHOHFWULFDOFLUFXLWDQGQRWUDQVGXFHULQWKH
electrical control-panel are necessary. The module should be
elec
installed directly into Ex area, depending on demand in zone 1,
2, 221 or 22. To indicate fan failure switching modules are delivered with integrated time running relay with delay on start up.
vere
7KHRXWSXWFRQWDFWFDQEHXVHGIRUVHTXHQFHIXQFWLRQVUHOD\V
7KH
FRQWDFWVGLUHFWFLUFXLW«
Frost protection
Filter
Duct
Heater
Sensor
+
ExRun
M
ExBin-FR
([%LQ)5«DUHVHQVRUVDUHIRUIURVWSURWHFWLRQPRQLWRULQJZLWK
a ca
capillary as measuring element for use in explosion proof
DUHDV1RLQWULQVLFVDIHHOHFWULFDOFLUFXLWDUHQRWUDQVGXFHULQ
DUHD
the electrical control-panel are necessary. The module should
be installed directly into Ex area, depending on demand in zone
1, 2, 21 or 22. The output contact can be used for sequence
IXQFWLRQVUHOD\VFRQWDFWVGLUHFWFLUFXLW«
IXQF
Safe area
Safe area
ExBin-P
([%LQ3«PRGXOHVDUHSUHVVRVWDWVOLNH([GLIIHUHQWLDOSUHVVXUH
VZLWFKHVHJIRUILOWHUPRQLWRULQJLQH[SORVLRQSURRIDUHDV1R
VZLW
intrinsic safe electrical circuit and, no transducer in the electrical
control-panel are necessary. The module should be installed
directly into Ex area, depending on demand in zone 1, 2, 21
dire
or 222. The output contact can be used for sequence functions
UHOD\VFRQWDFWVGLUHFWFLUFXLW«
Ex area
Filter monitoring
Ex area
Duct
Safe area
Safe area
Ex area
ExBin-D
+ ExPro-B…
([%LQ'«PRGXOHVZLWK([3UR%7«LVDVHQVRUSUREHZLWK
DW
DWKHUPRVWDWIRUXVHLQH[SORVLRQSURRIDUHDV1RLQWULQVLFVDIH
elec
electrical circuit and no transducer in the electrical control-panel
are necessary. The module should be installed directly into Ex
area, depending on demand in zone 1, 2, 21 or 22. The output
area
FRQWDFWFDQEHXVHGIRUVHTXHQFHIXQFWLRQVUHOD\VFRQWDFWV
GLUH
GLUHFWFLUFXLW«
Ex area
Thermostats
Controller
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
67
Technical short info 2014
SIL “Safety Integrity Level”
Schischek “..Max” actuators with spring return according SIL
- Structural measures
- Evacuation plans
- Safety components
- PLC protective device
n
Remaining Risk
unity Response
Comm
Plant Response
Relief Devices
a
Autom tic SIS
Alarms
l
a
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Crit
Desig
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s
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roc
P
Risk reduction
Risk (without security measures)
Risk
1. Functional Safety
7KHVDIHW\LQWHJULW\OHYHO6,/DOORZVWRGHWHUPLQH
the potential risk for people, systems, devices and
processes in case of a malfunction. Basis for the
specification, design, and operation of safety instruPHQWHGV\VWHPVLV,(&VWDQGDUG
Process
The goal is to assess the risk and to reduce it by use of suitable measures
2. Standard
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OHYHORILQWHJULW\DQGWKHSUREDELOLW\«
HQFRPSDVVHVLWVRZQULVNDVVHVVPHQWZLWK
which the safety integrity levels for the safety related devices and systems can be determined. The
standard knows four levels, SIL 1 to SIL 4, characterizing safety levels for electrical and electronic
devices. The SIL level is a measure for the safety
function in case of a fault and answers the question: What is the probability of the system still functioning correctly in case of a fault ?
MTBF = Mean Time Between Failure
MTBF is applicable only to repairable devices or
systems and time between failures assumes that
the device has been repaired after a failure. MTBF
can be used to estimate failures per time interval.
That allows to calculate the probability of a device
IDLOXUHGXULQJLWVOLIHVSDQIRUH[DPSOH\HDUVIRU
6FKLVFKHNDFWXDWRUV07%)IRUDJLYHQGHYLFHFDQ
be estimated in life cycle tests. Those tests can be
conducted under increased stress conditions of a
highly accelerated life test, such as radiation, humidity, vibration, high temperatures etc.
3. Specific values
PFD = Probability of failure on demand
PFDav directly describes the probability that the system will malfunction on demand, i.e. when a service
request is made or during a continuous temperature measuring. The standard defines different levels of demand and high demand is, as the name
implies, when safety related functions are required
in a continuous mode of operation. Low demand
is where the frequency of demands for operation
made on a safety-related system is no greater than
one per year. The differences are reflected in the
mathematical treatment. High demand looks at
failure probability per hour versus low demand at
probability of failure per demand.
SIL – PFDav – PFH – modes of operation
Safety Integrity
/HYHO6,/
Low demand mode
operation
High demand
mode operation
SIL4
•-5 to < 10-4
•-9 to < 10-8
SIL3
• to < 10
-3
•-8 to < 10-7
SIL2
• to < 10
-2
• to < 10
SIL1
•-2 to < 10-1
-4
-3
-7
MTTF = Mean Time To Failure
also used as average mean time to failure MTTFd.
The importance of MTTF has been increased by
WKH(XURSHDQ1RUP(1,62LQFRQQHFWLRQ
with machine safety.
MTTF is a statistical quantity based on test results
or empirical data and does not constitute a guaranteed life cycle or failure free operating time.
077)LVEDVHGRQWKHUHOLDELOLW\IXQFWLRQ5WDQGLV
valid under the assumption that that the device in
consideration is “as new” after a repair.
Another way to determine MTBF is the reliability prediction, often used in early design stages where devices and systems are not yet available. That allows
to evaluate if the target reliability can be achieved
but, it requires detailed knowledge of the construction of a device and its components. Failure rates
are available for many components and published in
PDQXDOV9DOXHVJLYHQLQ),7ZKLFKVWDQGVIRUIDLOXUH
in time and is a unite defined as 1 FIT = 109 per hour.
MTBF is the reciprocal of the calculated failure rate
of the component, which in turn is the sum of the
application condition dependent failure rates of the
individual components. When used in MTBF calculations FIT is usually used without the unit “failures
in 109 hours.” If, for example, MTBF for a repairable
device is affected by a component for which FIT is
known, then MTBF can be calculated based on the
following formula:
Formula:
MTBF = 114.000 years
• to < 10-5
FIT
Example:
for a FIT of 1140 follows MTBF = 100 years
68
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Technical short info 2014
SIL “Safety Integrity Level”
Schischek “..Max” actuators with spring return according SIL
MTTR also encompasses work and material planning and should be kept as short as possible.
ȝ )DLOXUH5DWH
7KHIDLOXUHLVWKHUHFLSURFDORI07%)Ȝ 07%)
Ȟ 5HSDLU5DWH
The repair rate is the reciprocal of MTTR.
Ȝ 0775
SFF = Safe Failure Fraction
6))LVWKHSURSRUWLRQRIVDIHHUURUVȜVDIHLQUHODWLRQWRGDQJHURXVHUURUVȜGDQJHURXV7KHKLJKHU
SFF the lower the probabilty of failure.
Ȝtotal ȜS ȜD
‡ HFT = 0: no redundancy, a single fault can
result in loss of safety.
‡ HFT = 1: “simple” redundancy, at least two
faults are necessary to cause a safety failure.
‡ HFT = 2: double redundancy, at least 3 faults
are necessary to result in a loss of safety.
Safe Failure
Fraction
6))
= safe
= safe detected
= safe undetected
= dangerous
= dangerous detected
= dangerous undetected
Hardware Fault
7ROHUDQFH7\SH$±
VLPSOHVXEV\VWHP
0
OSD
OS
OD
ODD
ODU
Concept
Hazard and risk analysis
Safety requirements
Planning, realization
1
2
Hardware Fault
7ROHUDQFH7\SH%±
FRPSOH[VXEV\VWHP
0
Operation, maintenance, repair
Modification, retrofit
Decommissioning, disposal
SIL1
SIL2
SIL3
–
SIL1
SIL2
«
SIL2
SIL3
SIL4
SIL1
SIL2
SIL3
«
SIL3
SIL4
SIL4
SIL2
SIL3
SIL4
•
SIL3
SIL4
SIL4
SIL3
SIL4
SIL4
:LWKSURYHQLQXVHGHPRQVWUDWLRQDFFWR,(&RQO\IRU6,/
OSU
Safety Lifecycle
Installation, commissioning
Since the safety function of all individual parts has
to be taken into consideration a fully redundant
architecture may be necessary depending on the
required SIL level.
SFF – HFT – SIL – Type A, Type B
6)) ȜDU Ȝtotal
ȜS
Ȝ SD
Ȝ SU
ȜD
ȜDD
ȜDU
HFT = Hardware Failure Tolerance
The hardware failure tolerance HFT together with
the safe failure fraction SFF determines the safety
integrity level SIL. HFT categorizes the amount
of faults a system can endure without failing as a
system. The higher HFT the higher is the system
availability.
back to appropriate phase
MTTR = Mean Time To Repair
is a measure of how long it takes on average to repair a device after failure and is therefore important
in conjuction with system availability.
Management of functional safety
and functional safety assessment
Qualification, training and documentation
Needed documents for certification:
‡ Product Specification
‡ Functional Specification
‡ Safety Requirement Specification
‡ Development plan
‡ 9HULILFDWLRQDQG9DOGLDWLRQ3ODQ
‡ Hardware development documents
‡ Software development documents
‡ Construction drawings
‡ +DUGZDUH9HULILFDWLRQDQG7HVWSODQV
‡ Hardware Test results
‡ 6RIWZDUH9HULILFDWLRQVDQG7HVWSODQV
‡ Software Test results
‡ )DLOXUH0RGHDQG(IIHFWV$QDO\VLV)0($
‡ Quantitativ verification of safety
‡ Technical customer documentation
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
69
Introduction
For over fifty years, engineers have relied upon
Rotork for the most innovative and dependable
valve actuation and flow control solutions.
From safety systems that may be needed just
once in a lifetime to high precision controls that
are constantly on the move, Rotork products
remain the clear choice, worldwide.
Committed to Innovation
Leaders in Flow Control
With every product that Rotork develops, you can be sure of
one thing: That quality and reliability are an integral part.
From its inception over 50 years ago, Rotork has grown to
be a major international business with subsidiaries all around
the world.
Throughout the company’s history, our engineers have
focused on solving customer challenges and developing new
solutions with levels of engineering skill and creativity that
our competitors still cannot match.
Some innovations are adopted almost immediately, whilst
others may require thousands of hours of testing and
certification before they can be offered to our customers.
Serving the World
We are recognised as global leaders, designing and building
the most reliable products, backed up by highly acclaimed
customer service.
Rotork has always been committed to a global customerbase, supporting operations in some of the most remote and
challenging environments.
A genuine, long-term commitment to customers and
partners underpins our culture of engineering excellence,
making Rotork a consistently dependable choice for products
and service.
We have established manufacturing facilities across the globe
plus over 350 offices and regional centres of excellence.
These provide our staff with all the training and support they
need to deliver excellent service, wherever they are needed.
Whether you work directly with Rotork or engage through a
partner, you can be confident that our products and support
remain the best in the world.
70
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Electric Control Valve Actuators (Extraction)
t
t
t
t
t
t
t
t
t
t
t
Linear and rotary actuators
Linear, quarter-turn and rotary actuators
CVA
CMA
range
range
Linear: Thrust range 890 to 22,241 N (200 to 5,000 lbf)
Rotary: Torque range 54.2 to 271 Nm (480 to 2,400 lbf.in)
High performance, continuous unrestricted modulating duty - S9
High resolution and repeatability
Pakscan, HART®, Profibus®, Modbus and Foundation Fieldbus®
available. Optional hard wired RIRO (Remote In Remote Out)
Comprehensive data logging
Watertight IP68 and explosionproof enclosures
Programmable fail-to-position option
Temp. range -30 to 70 ºC (-22 to 158 ºF) + Low Option
‘Intrinsically Safe’ control & instrumentation. Non-intrusive
setup / calibration using Bluetooth® wireless technology
Optional manual override
The Rotork CMA is suitable for almost all linear, quarter-turn
and rotary control valve and pump applications requiring exact
position control and unrestricted continuous modulation.
t
t
t
t
t
t
t
t
Linear: Thrust range 178 to 3,336 N (40 to 750 lbf)
Rotary/ QT: Torque range 2.3 to 113 Nm (20 to 1,000 lbf.in)
Permanently lubricated and maintenance free drive train
Accurate and repeatable position control
Pakscan, HART, Profibus, Modbus and Foundation Fieldbus
available. Optional hard wired RIRO (Remote In Remote Out)
Temp. range -30 to 70 ºC (-22 to 158 ºF) + Low Option
Electronic thrust/torque limiting
Manual override standard
IQ – multi-turn actuators
ROM – compact and lightweight design
IQ
ROM
range
range
Intelligent communication options and multilingual display.
The IQ offers multi- and quarter-turn isolating / regulating duty.
t Torque range:
Multi-turn direct drive 14 to 3,000 Nm (10 to 2,200 lbf.ft)
Multi-turn with IS or IB gearbox, up to 40,800 Nm (30,000 lbf.ft)
Quarter-turn with IW gearbox up to 250,000 Nm (185,000 lbf.ft)
t Complete integrated motor control
t Infra-red or Bluetooth® wireless technology for simple setup and adjustment
t Digital, analogue or bus system remote control and
status reporting
t Comprehensive software tools for plant records and valve
performance analysis
Building on the simple specification of the ROM / RBM range,
Rotork now offer a more complete control solution with the
introduction of the new ROMpak.
ROMpak introduces: Local controls for ease of operation;
Dual local indicators – mechanical and LED; Phase rotation
correction for ease of installation. Options include: Bluetooth
non-intrusive configuration, bus communication, Folomatic / CPT
and datalogger.
t
t
t
t
t
Torque range 35 to 650 Nm (25 to 480 lbf.ft)
Efficient yet simple gearing
Wide range of supply voltages available
Single-phase, three-phase and DC options
Watertight IP67 rating
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71
Fluid Power Actuators (Extraction)
t
t
t
t
t
t
Vane actuators
Pneumatic rack and pinion actuator
K-TORK
GT
range
range
Pneumatic actuators in double-acting and spring-return
configurations
Compact no-sideload, constant-torque design with
output to 16,950 Nm (150,000 lbf.in)
Complies with EN60529 (1991) + (A1:2000) for IP67M
Complies with ANSI/ AWWA C540-02 and C541-08
Conforms to VDI/ VDE 3485 control accessory
mounting standards
Modulating accuracy of 0.25 % or better
t
t
t
t
t
t
t
t
t
Pneumatic rack and pinion actuator
Double-acting and spring-return configurations
Constant torque range from 3 to 15880 Nm
Valve interface according ISO 5211/ DIN 3337
Solenoid valve interface according NAMUR VDI / VDE 3845
Feedback /accessory interface according NAMUR VDI/ VDE 3845
Standard certifications: ATEX, CE, SIL3, GOST, RTN
Options: epoxy-coating, hardanodizing, electric nickel plating,
stainless steel pinion, speed regulation (other possible, on request)
Single limit stop or double limit stop version
Compact scotch yoke actuators
Electro-hydraulic actuators
RC200
RCI200
Skilmatic
range
ranges
t
t
t
t
t
t
t
t
t
72
Extremely compact scotch yoke pneumatic actuator
Double-acting and spring-return configurations
Contained spring module for safety and convenience
Torque output to 4,400 Nm (38,000 lbf.in)
Valve mounting dimensions per ISO 5211/ DIN 3337
Compatible with SVM partial stroke testing
Certified suitable for use at SIL3 as a single device in
accordance with IEC 61508
Actuators certified in accordance with PED 97/23/EC
Actuators certified to ATEX 94/9/EC
Skilmatic range SIL3 certified Intelligent, self-contained electrohydraulic actuators feature Rotork double-sealed terminal
compartments and user displays for position, pressure, diagnostics
and fault indication.
t
t
t
t
t
t
t
Linear thrusts: 1.7 to 5,500 kN (382 to 1,230,000 lbf)
¼ turn torques: 65 to 600,000 Nm (575 to 5,000,000 lbf.in)
Two-position, ESD or modulating operation in spring-return
or double-acting executions
Single-phase, three-phase or 24 VDC power supply
Non-intrusive infrared configuration and Bluetooth® data transfer
Optional bus communications via all major protocols
Partial stroke test capability
Watertight or explosionproof ATEX, FM, CSA IEC and GOST
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl
Worldwide Service
Greenland
Sweden
Iceland
Finland
Norway
R u s
s
i
a
Estonia
C a n a d a
Latvia
United Kingdom
Denmark
Neth.
Ireland
Bel.
Belarus
Germany
France
Lux.
Czech Rep.
Slovakia
Licht. Austria
Hungary
Switz.
Italy
Spain
Portugal
United States
Lithuania
Poland
Slovenia
Croatia
Ukraine
Kazakhstan
Mold.
Romania
Bos. &
Herz. Serb.
Mont.
Mongolia
Bulgaria
Georgia
Armenia Azerb.
Albania Mace.
Greece
Kyrgyzstan
Uzbekistan
Turkmenistan
Tajikistan
Turkey
Gibraltar
Cyprus
Syria
Lebanon
Israel
Jordan
Malta
Tunisia
Morocco
Cuba
Belize Jamaica
Honduras
Guatemala
El Salvador
Costa Rica
Libya
Egypt
(Occupied by Morocco)
Dom. Rep.
Puerto Rico
Cape Verde
Panama
Venezuela
Trinidad & Tobago
Guyana
French Guiana
Suriname
Colombia
Senegal
Gambia
Guinea-Bissau
Guinea
Sierra Leone
Liberia
Bhutan
Bangladesh
Mali
Burkina Faso
Benin
Cote
Togo
d'Ivoire
Ghana
Niger
Oman
Chad
Eritrea
Sudan
Vietnam
Cambodia
Dijbouti
Taiwan
Philippines
Thailand
Yemen
Nigeria
Ethiopia
CameroonCentral African Republic
Equatorial Guinea
Somalia
Sri Lanka
Uganda
Kenya
Congo
Rwanda
Gabon
Dem. Rep.
Burundi
of Congo
Peru
Palau
Brunei
Malaysia
Singapore
I
Tanzania
B r a z i l
Hong
Kong
Laos
India
Ecuador
n d o
n e
s
i a
Papua
New Guinea
Solomon Islands
East Timor
Angola
Malawi
Zambia
Somoa
Vanuatu
Fiji
Bolivia
Chile
Nepal
Pakistan
Saudi Arabia
Mauritania
Haiti
Nicaragua
Japan
S. Korea
a
Afghanistan
Iraq
Kuwait
Bahrain
Qatar
U.A.E.
Algeria
Western Sahara
Bahamas
Mexico
N. Korea
C h i n
Iran
Namibia
Paraguay
Zimbabwe
Botswana
Mauritius
Mozambique
Swaziland
Lesotho
Tonga
Madagascar
A u s t r a l i a
South Africa
Argentina
Uruguay
Rotork Sales Agents
Rotork Sales Offices and Agents
New Zealand
Rotork Manufacturing Plants, Sales Offices and Agents
In each of our divisions, Site Services staff are dedicated to
providing customer service and support, carrying out new
installations and delivering retrofit projects. These teams
are based out of service centres around the world and are
complemented by factory-trained agents.
Our expert technicians support Rotork customers, allowing
us to deliver on our promise of global solutions backed by
local service.
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73
Technical short info 2014
Notices
74
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Technical short info 2014
www.schischek.com
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75
Schischek sales worldwide
Greenland
Sweden
Iceland
Finland
R
u s s i
a
Norway
Estonia
C a n a d a
United Kingdom
Latvia
Denmark
Lithuania
Neth.
Ireland
Bel.
France
Lux.
Czech Rep.
Licht.
Switz.
Austria
Italy
Ukraine
Slovakia
Bulgaria
Uzbekistan
Georgia
Armenia Azerb.
Greece
Gibraltar
Mongolia
Romania
Bos. &
Serb.
Herz.
Mont.
Albania Mace.
Turkmenistan
Turkey
Tunisia
Kyrgyzstan
N. Korea
Tajikistan
Syria
Cyprus
Lebanon
Israel
Malta
Morocco
Kazakhstan
Mold.
Hungary
Slovenia
Croatia
Spain
Portugal
United States
Belarus
Poland
Germany
C
Iran
Iraq
S. Korea
h i n a
Japan
Afghanistan
Jordan
Algeria
Cuba
Belize
Guatemala
El Salvador
Haiti
Cape Verde
Gambia
Guinea-Bissau
Trinidad & Tobago
Panama
Venezuela
Guyana
French Guiana
Colombia
Senegal
Suriname
Guinea
Sierra Leone
Liberia
Mali
Burkina Faso
Benin
Cote
Togo
d'Ivoire
Ghana
Niger
Chad
Eritrea
Sudan
Cambodia
Hong
Kong
Taiwan
Philippines
Vietnam
Ethiopia
Cameroon
Central African Republic
Sri Lanka
Somalia
Uganda
Congo
Dem. Rep.
of Congo
Palau
Brunei
Malaysia
Singapore
Kenya
Rwanda
Burundi
Peru
I n d o n e s i
a
Tanzania
B r a z i l
Papua
New Guinea
Solomon Islands
East Timor
Angola
Zambia
Bolivia
Namibia
Chile
Laos
Thailand
Yemen
Dijbouti
Nigeria
Gabon
Bhutan
Bangladesh
India
Oman
Equatorial Guinea
Ecuador
Nepal
Pakistan
Saudi Arabia
Mauritania
Nicaragua
Costa Rica
Kuwait
Bahrain
Qatar
U.A.E.
Egypt
(Occupied by Morocco)
Dom. Rep.
Puerto Rico
Jamaica
Honduras
Libya
Western Sahara
Bahamas
Mexico
Somoa
Malawi
Vanuatu
Fiji
Zimbabwe
Mauritius
Mozambique
Tonga
Botswana
Paraguay
Swaziland
Lesotho
Madagascar
A u s t r a l i a
South Africa
Argentina
Uruguay
New Zealand
Schischek GmbH – Langenzenn / Germany
Rotork - Schischek Sales
Contact
Your local dealer
Headquarter/ Manufacturing
Schischek GmbH
Mühlsteig 45
Gewerbegebiet Süd 5
90579 Langenzenn
Germany
Tel. +49 9101 9081- 0
Fax +49 9101 9081-77
[email protected]
www.schischek.com
To find your local contact please visit:
www.schischek.com/contact/schischek-worldwide
www.rotork.com/en/contact/index/
PUB113- 001- 00_0514
www.schischek.com
AP Automatyka | +48 67 357 10 80 | [email protected] | www.apautomatyka.pl

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