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Transkrypt
.=../r`4 t,. . i I
ukni,,iar srab ch.mical.T.chnologv unnrFiiv ca8arin An B' Dnrpropdlo\śk, .19.005, Ukaine Mathematical model of fiiction wearPloc€ss on the examPle of polymer composites on the basis of phenol-formaldehyde resins sunmaly Madtń i.al cxPrśson allowmg cil.u]aijon of t.nPcrahĘ 6nńor,.nc Nis lourd Ę uscofsinilrńtyiltÓql and dińq\i s n\.is ThśtcmPcr.forc*i sitcrionoIibnsion 4timańon |f&ijon Gbń sn() wcarl ]inc nrod.rhis bco clibonicd in,r on s basn onc c rcircuLir T valuP ofa|y clem.nibeńs ł pa of fri.lion pajl Thc ondihon of uscn']. n$s ofa noJorh b.ihg famiriarN h frc.hani.al and thcmal.h adois(is (T) m rhc ofa FolyńdcÓńFÓŚibas It is known d.fir ihcrcl[b,hiy and wellaŚ i dunbilityof itnal ńodd, thc rrrc cxploir.tion cfiicicn.y oI ryindusbnl quipment Malrunciion or r ction pan hads io prcma. turc weat oI al cqlipmcnt' (o tcchnolo$' śri.tncŚ taĘ\8l$sio , io.xccedi'rB arclB)l eve'Elsl to Uffea rion paiB $rciy {o.k .on,r,iions so, thc rr(tion wcłI k o|! of ihc mct imPo ant fcihtrcs of lhc t y. bologi. objcd Nan.lr ii d.rincs m nly thc cffnrcrci ,,r hv*icnc or fri.tion pans Thc PoLymcr .oDPosjlcs it !5cd reli^bilit_v and salery ol An ability io p'.dict wci. ol thc r! jc. Siven cxFroiiins.ondiriorr providcs in optimum.ho of mat.rials and rpeilt dcsign ot the I .tion pair To h.nuti.al modch arc ńaierńlcxpcnscs fq th. ktho| paitłdeśixnl2l dcsoibc ihc fri.6oń Nca! of a Polyner comPosiic młc.jil T inc lhcmołluduaiion.onccpl for sohd bo.ly stcngth developed by s. N' jurkov ei ł1 l]l b 'hc ^(o.di]rg a kircti. modc] lymer .omPositq łi.tioi .o|..Pt, thc dci't€graiiol oI mat dcv.]oFing tlrclno adivatioń F(rś5(1) sribcd bysu.h f!Mańeńi.l caUłiill illit j5 d. .=../r'4 Whcrc r .... li''. oIl;s'łryl,li,ł łi)linŚt' | lTd (lł. l in, Iollt! i\), \ rP]|ir.lIl yńd|falau',Lh łdiM,i.ł łll'f! lŁ.lł' dśłq]'. '! illr .fn ,a'ł'],6 łŁ\l ńoĘ ł.q!.ntly nl|t, ''łlmłlal;olś RT hil nńin!|\ !n!!, 'fuł'v']l arc inacasc ilr rclńbilit-Yo'ihc ń' in ih€ir working fP UrG RcJusing thc noblc lrcbls al lo},s' b!i$ iI s]rołsuPply, lctd(casc michńcs' Pri.c Ps5pcdive usins.f p.l),m$ m th! gÓgFcj i'r oll kno}łcd8c ńcir Physi.o m.d'a|i.al Prop.łies 'bour rd criboration of thcr drici.!cn$ w. .hosc po t14it1d by nr natr t\ nt tu rt t Frcń thc PoiŃ oI vlcw ol kimb. thcoly ihc Lays is onsidcrcd m a body iha fl t1t numbcr of sbucture E']nation (] ) su]li( .kmef6 kin.ii.s unih a$uńc5 Thcy rhai rl) are.on*ant Howcvc. drrc ^tci.l \b poind ovc! xhrch ihc.on in.y d unlńitcd jncr.asc in tcnrPcraŃc r ros of rhc lorn ofa body or irs inr.gntL H.rcc, ths! ń sonc boundary tonprnturc, . givcn m elial' abÓv.lvl'jĆh dr. ql k'r (l) lolN th! i,r RĆally, rh..rP..c|..s havc show (1)itńnes$ry to usc ilr lolloqngc(]ul lhe cquJńo| t,. . to T o' lu'}i]i,v 4l ''l' uill! r.DłIxrrft B I kh a. ltsihh whdĆ. i I t ailholl n1 }]E ńax,kl ljfbns fun1|ś lo iłdńi!. brrk a| lnłlralfukl t ltdh|s al allrpłs E r rcllll a| bmk al n d\r.lw.a,rcdi.ts l 5 l. ]lndn$ polymeG. mrsr b. bker inio ar ńÓd.l th. \'eari$ Prme Ir dro kij'etiĆ ad(lcs. And so, itis noncnt whc| bad was ipplied and finish onc with scpiation ol.pr bjnParń.lc simili'rolcrsdunbililyplaysresislan.cto nÓt FÓŚible b fn rh. śał6ńc at thc i'. hmc oibnn.h ofre ain lveight oI a nab}ił] Thcrcfor. in ihc cquation (2) lor we nc.csrry toput l/lwhcrc tdcscri ply l ńot iłs re.ipill .al' ]hen equation (2) aŚumes th. IÓl]o\'in3 fÓ!ń] rvcar łt whcrc] ł/ ' Utrl .o'!'łl l:!'' soi''r otr dŁńJe .,łł !4,{lit s'' \ / '/rlr L.r!s the li nolc r'', froń .q!ahol i l (2) is a 1.l af iłłklkh, mjnjm'1vilucof fcłimc l'hcn clcmcntaly disi. tqm lion is 3o i13 on (3) thc flicrion ' lo lhc worLing śrathc! s.[lihve condiiions and .rn va!y ,n a widc ransc 16l. Thc phyliĆÓ ńaih.ńżńcal ńodcling alon8 w h lhcsjmilaF iiy and dimoBions arilyzir8 rhcory mrc us.d io dc ycloP in analyti.łl relaiions delining the lempPRfure withh i ftictionzone lol the polyner ÓmPsite mai. lial bas.d on Phcnd n'ńald.hyde rrsin |7l bńPc!ab!. which jn thc casc oI flichon ńon ol sPa.c a|d Pro(ss Thn hnc.ooldnutcs: whseary,. rmc.eld!nd$.fi hrd!,a is Lnt. t| ź )\]r =|l'; tit tr ł' _ mnałoldndiily lą|ni wis}rdIumst u łi]k itd t] Ę l}t h t atnnl's plt}1 lÓwn) Iol nll ^ llt |ńlkr !4rd,. thun[a$ti|] rqnbł łulaŚe ll'] ls), wj|hu tal łl] łdtl:k Pałnidrl& body and how thc fjrchon Pafs $da.. rlr) = T. = nrrr, &r, ihe sufa.c teńpcmfurc is łePl lhc same durinlj ih. .ase (of the static bmpcratu.c licld) tleat Jlow lhrough a lunłi,ń ofhnc,łi(1) body surfa.Ć dĆfinld ż\ l(r)' Tllo sińpl.{.a5c $h. = it. nowdoesnolĆhaĘą4'(T) =łI - dlf' Rclłiion of thc.ońVedjo| hełexchJ|g.bchvcc| thcbodys rla.e ańd outscnlnonmcnt is dcńncd so lo *e!P the .ÓnsbŃ heat flow valuc thjs _ lhoc'o... /ną*! ł . 1'dn ).ttblhr 'trl'lo/ r]'\!iĄ l rłlbr.nl ltuplnhn,T- ^ND .llrc lr rc, qu 1 l I h/łl i'{r r.- _ lolptn|n ' ol r bal| BAslc ŃNsTIc EaUATIoN ccnem1solutionof ('i5an jnI ł.5ctoIill!oi'blc Pi iculirslutions Thc cxad sol! .ou]d bg IÓ!nd only iIsomcsimPlili. ions irc iPPlicd, inE ai d'e h.m orousc,look. nain valus Jnd invśh8ihnE tlrffIcliho|s tutdi l]Ui|ldh t,ilr! raxflitirńl łął|iinl h l hańłłnrir. |t hrdł) o| ,l!l N|łllłnnkful nl b ÓI the int€rad lvjth outcr.nvńolnent (boundaryconditjÓn) m!$ be knovn. Follol ing iypes of iions could bc apPli!d to dlc fricńon PaiĄ - T.mperature disEibltion irons drc body s a.. dcfincd as a flidion ofhnc 1;1r) = f(r). tn i spdal - .an not di5rilsuEh, in gcncnl, p. icular fciturcs rd .ÓmńÓn onG GPpli.i . lo nuny Phcnomcfutr)' snni lariiy thŃIy PLovid€s th. .ommol l3l lt cstab]khes relatiÓN bdlvlen cvcriń!ńral dah dircdly .otrmded wirh ihe b'5i. $!łn'\' ind n) cla Iiśtheir .ońńon feiturcs' Priclicilly' nr m h* a funś n i.alanalysjs of hc pro.6sśthcconrtlc\ dimcnsiÓńle$ lariablG .ould bc casily uscd inścid of Pri Lelańons of thes. valJbls arc dcscribcd b], thc Fou.cr drffc.cniiil equaiion g\dE rical shape ] duin€ onc ad of me.hanical iŃei ev.rv łtomśodllati.tr ln parall.l l,/inequatnm G)shossao (alvaluewhcndisinrcgn' ti. il8oing wi'h vcry 1'Ę.sPccd, and wh.n hPem' turc or/andslreŚ esohiBh that timinE or an aĆtiva tiolkineticdesc ption arc Mt app t.mpelable To solvc ihe equłion (5) lhe Iixt n.n.nfś l.ńPcń torcdisribnrion(asa a*condibon)aswclltuscoDcL i' lł.,'dl ltr,J'ś Wc arc opdating Lvitlr Ćomphxe lor common ViĆv Óf thĆ iń ńl eq!łtńrŚ sollrn .oDld be prsnicd in thc lom ol critc.r is i dcpcr. d.rce of atcń i-Iundions ol som e l}e scnmal lacros ihar influcncc rhc frictiof .ould bc deslibcd by Io]lowiĘ doPenden!.s, whcro: M nros, | lenBth, r tin! aM T r.mporatry. is a - Tnemal chatactthtiĆi frhtion l.mpetaiul. de pcndi,r! on rhc quintity orhc cv ą - M ' L: r.' hcaLbanłcr (frcn lhc su!fa.c) .oeffl rr hc {n8inccnnE propshc. oI śoring.aPaĆity . = LŻ' rŻ' T l PhyŚi.o neh i.al prpeńies of d'_" olilEłc a(cPi ant Iivc azs t is k|own l3l' 6se ol unknown quaniiry (,D or ^s quations d or cedjńanumbd ('),(]l _'ł ind€Pe on thc btric of it lve s.r dE Paęńeter5 T, r,' y' ., ll qual seliilly 1' €!Jatińs Płańetc of oths sizcs to zc'o on d'! basicofcxPĘsD| (3)' wc'cciv.lhc fo]]ow. it c PoŚible to in =L:.M.r',(n1 k|/ń':), Ul6ńat bcndine s@nArh 6| = M r:r T' (in Ml'a), ulhńat ońprslon stenlth o. = M L! I' (nr =M. Ll(Ę kg/ń1 dni.mgcomcbyoIthcf .tionfa.cI-Madobasicsample size L (in.m), t rcuEhnp$ Mn'.of rhc MPa); dcNity l) tuictinB$trra.esL(i'r.m).s.me.h.racteristic rdshrpe orrherniuBab paiE .onhdinB ar Frn6ońtyP.:slldinEfrictiń,n'lling'ictńnańda .ombimtion oI ih6c typ$. time and tui.|. -ThcFriction compl& dtrcria can be rcmiv.d mad'rnati.al dĆkription basd only on the analylis ÓI the ÓI Theory ol d o1di diń! łł|rca| dinensions thesc cquatiotrs (hmlgh svfbÓlŚ noi only usi'\E thc gcom.kicil pamnrctcE oI f crion pii.loidirS spe.d modc or oporario'E, thcrno physical and PhysiĆo m!Ćhankal Ćh^laĆt.rhti js Eiven' it posibl. b dciormij'e ienpdaturc ń i zon. af qPlcs u'. ph.nÓńena and .łn 1f \9h&| - uodllń Lett r=M . r re .l' ,v,r , rr' , L r,lliąl frnsijłd.n (i,s similarity rneory lim cd lubricaho., wc sh.ll onsdcr a dclintion of tcmpffafurc nodĆ of oPcntions of fictjon pans worknr8 without 8leasiĘ The function (7) imludes 12 viri E']uating Paramchs at aPPrcP łtc unib of dmcn. sio'B' lve shallmeive 5 gloups ol ihe clułiions tyith thc should he ]2 ł - 3 of th! dińĆs ts'en Parańctffs ol cxPle$ion (7) l t śPośibleto ńakś non thc abovc ncnlion.d Palamctgs ln (7) a nuńbc! of thc dlnc6ion1e$ ind io atbibutc thcń to thc basic function. not 'clrhoN applyms rhc analysis of rhc ihcorJ, of :la:r-_.!-flne' ńn NF*L } o ińśŚ'. ;ńii]'.a i', _tl" tiÓn Ófo hea|baŃfor d,eflicien dińcnslonl.ss fon hc -bansfc. ocffi.lcnt ind .hd...hńzcs inloBifu of prŃs of hcat cxchangc by the .ontact belween a body sullac€ I and cnmronment' Ł '='r,,' l ",'''',,. " Ó, - l] !__':l APPlying lo othe! 9z$ the rhedry of dińensiÓĄś, we ,l: l'=" Haling dccidcd o1 th. systcńs oi rhe .qlatiÓN (]9} (23) (tne lhfuly ol dete!ńiń swq it oncc), w. shall rNiv. the rollowing h.anirBs or .I l, I .,,, .= 1, ) -:, "= "=' Having Jdd.cŚcd ihcm toexPr6sions (9) (13)and nc in8sofP amele$,n'eŚhall rc..i!c th rhc dimcnsionlss .orc Havińg cxPresed dle a]latiol (29) ln thc iom norc Ónv.nicni lor Usei we re.eilc (ąuation (30))' T.Li']3 intÓ 3ccoun', thal somc p łnetere of e]Llti{'r (]0) can b! t}e sańc for modPl .nd real ob]ed, tlF Valucs of łponenh in rhc aPprcPriaic d tions lvill b. equil to zem łnd th el.ment o1cqułiion (30) s'illb<ońe onc' FoI *amPlq wh€n ol and ó. valu* aF th.sat. iol mod.l an,l rea] Óhrcdlhccxpon.nrĘ= 0and clcnrot (d '/o,l =r lf m the modĆl borh n criil and n and nlio Óf gsmcbi.il P anete rionof thedcpcndene(30)Ćanb!ttanłornrcd'ind sill .,,.,,,,i,,*,,.i qt subshfohng ihc found on D.p.ńden.e of lenPeBfo The g.n€nl doP.ŃenĆ. ,-r',:l1,tll ," " re on Óf a zonc I sqthg.was develoPod^ń hcńJti.ilfrodcLbimd th.similiritythory rrd kinch. modclofthc rri.riof wcar TheńÓdcl ]ct sl.ulal. th.l' Pińs Polymcr ńadc of .omPGites P amPleBand ba$cdih olth.composihs we beliovĆ th modd Usc let 9V. rials in .omPalison wilh a rcal fri.tion Ncal fadosanalvzed iĆńFtlabt ń I ' HavinS bansfomcd cxpcrimental dara it is possblc to debrnin c nU mcrica] meJ ni lgs .I fłdo! r ind cx. ponenh łl ind b lor (3] ) with rh. h łerno\ł .rPcrińc o' :r!rl4rer. ł!! I DUe ro rhc ihcory o'sinilińiyand.nłlysis oidimen. 2' "osnovy hibologir Gd chichjl]adz.A !!' Nłlka sions wc hivc had an oPPo UnilJ, to e*łblish a de8re. of dependen.e o1tcnPłallE .n rhe fa.b6 ańalyzcd The siI of funĆliÓn (7) sl'Ólld be defŃed by exFeńene, oblious kjnd ofexPgiń.nhny invcstigahd dlFrndeńce oficńPsafurc on loading and onsPccd of sLlinB Ól Polyń.ń. ońPosihs on a basis ih. phcnol. (29) is an To łnswfl thc PurPose lh. l.m' hav. bc.n clGcd up ir tlL sanplPs a s!i.. s of hiction Ther*Ulb of r' "-'f ,=,,""'".l 1,""'-"' l L r' q I l;t l;l l 2mr'chcmn z (ccmatry], conl ]Vlar, ]9Ź